VW 3-cylinder injection engine (1.0 l, natural gas, 4 V EA 211, turbocharger) OEM Workshop Manual

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OEM Volkswagen PDF Repair Manuals

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Description

VW 3-cylinder injection engine (1.0 l, natural gas, 4 V EA 211, turbocharger) OEM Workshop Manual with high-quality graphics and illustrations.

Format: PDF

Pages: 328

Delivery: The download link will be sent to your email instantly after checkout.

Covered VW Vehicles

  • Polo 2018 ➤

Covered Engine IDs: DBYA

Repair Group:

  • Technical data
  • Removing and installing engine
  • Crankshaft group
  • Cylinder head, valve gear
  • Lubrication
  • Cooling
  • Turbocharging/supercharging
  • Mixture preparation – injection
  • Exhaust system
  • Ignition system

Contents:

  • Technical data
  • Safety information
  • Safety measures when working on fuel supply
  • Safety precautions when working on vehicles with a gas system
  • Safety measures when working on vehicles with a start/stop system
  • Safety precautions when using testers and measuring instruments during a road test
  • Safety precautions when working on the cooling system
  • Safety precautions when working on ignition system
  • Identification
  • Engine number/engine data
  • Repair instructions
  • Rules for cleanliness
  • General information
  • General repair instructions
  • Foreign objects in engine
  • Contact corrosion
  • Routing and attachment of lines
  • Fitting radiator and condensers
  • Checking vacuum system
  • Removing and installing engine
  • Removing and installing engine
  • Removing engine
  • Separating engine and gearbox
  • Securing engine on engine and gearbox support
  • Installing engine
  • Assembly mountings
  • Assembly overview – assembly mountings
  • Removing and installing engine mounting
  • Removing and installing gearbox mounting
  • Removing and installing pendulum support
  • Checking adjustment of assembly mountings (engine and gearbox mountings)
  • Adjusting assembly mountings
  • Supporting engine in installation position
  • Crankshaft group
  • Cylinder block (pulley end)
  • Assembly overview – poly V-belt drive
  • Removing and installing poly-V belt
  • Removing and installing tensioner for poly V-belt
  • Removing and installing vibration damper
  • Removing and installing engine support
  • Renewing crankshaft oil seal – belt pulley end
  • Cylinder block, gearbox end
  • Assembly overview – cylinder block, gearbox end
  • Removing and installing flywheel
  • Removing and installing sealing flange on gearbox side
  • Crankshaft
  • Crankshaft dimensions
  • Measuring axial clearance of crankshaft
  • Pistons and conrods
  • Assembly overview – pistons and conrods
  • Removing and installing pistons
  • Checking pistons and cylinder bores
  • Separating new conrod
  • Checking radial clearance of conrods
  • Removing and installing oil spray jets
  • Setting piston to TDC position
  • Cylinder head, valve gear
  • Cylinder head
  • Assembly overview – cylinder head
  • Assembly overview – camshaft housing
  • Removing and installing cylinder head
  • Removing and installing camshaft housing
  • Checking compression
  • Toothed belt drive
  • Assembly overview – toothed belt cover
  • Assembly overview – toothed belt
  • Removing and installing toothed belt guard
  • Preassembling and installing test tool VAS 611 007
  • Checking valve timing
  • Adjusting valve timing
  • Removing toothed belt from camshaft
  • Removing and installing toothed belt
  • Valve gear
  • Assembly overview – valve gear
  • Removing and installing camshaft adjuster
  • Measuring axial play of camshaft
  • Removing and installing camshaft oil seal
  • Removing and installing camshaft control valve 1 N205
  • Removing and installing exhaust camshaft control valve 1 N318
  • Removing and installing valve stem seals
  • Inlet and exhaust valves
  • Checking valve guides
  • Checking valves
  • Valve dimensions
  • Lubrication
  • Sump, oil pump
  • Assembly overview – sump/oil pump
  • Engine oil:
  • Removing and installing sump
  • Removing and installing oil level and oil temperature sender G266
  • Removing and installing oil pump
  • Engine oil cooler
  • Assembly overview – engine oil cooler
  • Removing and installing engine oil cooler
  • Crankcase ventilation
  • Assembly overview – crankcase breather system
  • Removing and installing oil separator
  • Oil filter, oil pressure switch
  • Assembly overview – oil filter/oil pressure switch
  • Removing and installing oil filter housing
  • Removing and installing oil pressure sender G10
  • Removing and installing oil pressure regulating valve N428
  • Checking oil pressure
  • Cooling
  • Cooling system/coolant
  • Connection diagram – coolant hoses
  • Draining and adding coolant
  • Checking cooling system for leaks
  • Coolant pump, regulation of cooling system
  • Assembly overview – coolant pump, thermostat
  • Assembly overview – electric coolant pump
  • Assembly overview – coolant temperature sender
  • Removing and installing coolant pump
  • Removing and installing toothed belt pulley for coolant pump
  • Removing and installing thermostat
  • Removing and installing electric coolant pump
  • Removing and installing coolant temperature sender G62
  • Removing and installing radiator outlet coolant temperature sender G83
  • Coolant pipes
  • Assembly overview – coolant pipes
  • Removing and installing coolant pipes
  • Radiator, radiator fan
  • Assembly overview – radiator/radiator fan
  • Assembly overview – radiator cowl and radiator fan
  • Removing and installing radiator
  • Removing and installing radiator cowl
  • Removing and installing radiator fan V7
  • Turbocharging/supercharging
  • Turbocharger
  • Assembly overview – turbocharger
  • Removing and installing turbocharger
  • Removing and installing charge pressure positioner V465
  • Removing and installing connection for turbocharger
  • Charge air system
  • Assembly overview – charge air system
  • Removing and installing air pipe
  • Removing and installing charge pressure sender GX26
  • Removing and installing charge air cooler
  • Checking charge air system for leaks
  • Mixture preparation – injection
  • Injection system
  • Overview of fitting locations – injection system
  • Air filter
  • Assembly overview – air filter housing
  • Removing and installing air filter housing
  • Intake manifold
  • Assembly overview – intake manifold
  • Removing and installing intake manifold
  • Removing and installing throttle valve module GX3
  • Cleaning throttle valve module GX3
  • Checking natural gas supply system for leaks
  • Distinguishing between pressure sections of natural gas supply system
  • Determining pressure in gas system
  • Determining operating mode of natural gas vehicles
  • Activating and deactivating natural gas mode
  • Checking gas system for leaks
  • Gas pressure regulator
  • Assembly overview – gas pressure regulator
  • Removing and installing gas pressure regulator
  • Removing and installing tank pressure sensor G400
  • Gas injectors
  • Assembly overview – gas rail
  • Removing and installing gas rail with gas injector N366 / N367 / N368
  • Removing and installing gas rail temperature and pressure sensor GX21
  • Injectors
  • Assembly overview – fuel rail with injectors
  • Removing and installing fuel rail
  • Removing and installing injectors
  • Cleaning injectors
  • Senders and sensors
  • Removing and installing intake manifold sender GX9
  • Removing and installing fuel pressure sender G247
  • Checking fuel pressure sender G247
  • High-pressure pump
  • Assembly overview – high-pressure pump
  • Removing and installing high-pressure pump
  • Removing and installing high-pressure pipe
  • Lambda probe
  • Assembly overview – Lambda probe
  • Removing and installing Lambda probe
  • Engine control unit
  • Removing and installing engine (motor) control unit J623
  • Exhaust system
  • Exhaust pipes and silencers
  • Assembly overview – silencers
  • Removing and installing silencer
  • Aligning exhaust system free of stress
  • Checking exhaust system for leaks
  • Emission control
  • Assembly overview – emission control
  • Removing and installing catalytic converter
  • Ignition system
  • Ignition system
  • Assembly overview – ignition system
  • Removing and installing ignition coils with output stage
  • Removing and installing knock sensor 1 G61
  • Removing and installing Hall sender G40
  • Removing and installing engine speed sender G28

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