VW 6-Speed Manual Gearbox 02Q OEM Workshop Manual

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OEM Volkswagen PDF Repair Manuals

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Description

VW 6-Speed Manual Gearbox 02Q OEM Workshop Manual with high-quality graphics and illustrations.

Format: PDF

Pages: 91

Delivery: The download link will instantly be sent to your email after checkout.

Covered VW Vehicles

  • Polo 2018 ➤

Repair Group:

  • Technical data
  • Clutch
  • Controls, housing
  • Gears, shafts
  • Final drive – differential

Contents:

  • Technical data
    • Safety information
    • Safety precautions when using testers and measuring instruments during a road test
    • Safety precautions when working on vehicles with a start/stop system
    • All-wheel drive – notes on performance test
    • Identification
    • Technical data
    • Allocation gearbox – engine
    • Capacities
    • Overview – power transmission
    • Electrical components
    • Overview of fitting locations – electrical components, manual gearbox
    • Overview of fitting locations – electrical components, clutch mechanism
    • Repair instructions
    • General repair instructions
  • Clutch
    • Clutch operation
    • Overview of fitting locations – clutch mechanism
    • Assembly overview – pedal cluster
    • Assembly overview – clutch hydraulics
    • Removing and installing bearing bush
    • Checking clutch master cylinder and clutch slave cylinder
    • Removing and installing clutch position sender G476
    • Removing and installing over-centre spring
    • Removing and installing clutch pedal
    • Removing and installing mounting bracket
    • Removing and installing clutch master cylinder
    • Removing and installing bleeder
    • Removing and installing lines for clutch mechanism
    • Bleeding clutch mechanism
    • Clutch
    • Determining make of clutch
  • Controls, housing
    • Selector mechanism
    • Installation position – selector mechanism
    • Assembly overview – gear knob and cover
    • Assembly overview – selector mechanism
    • Removing and installing gear knob
    • Removing and installing selector mechanism
    • Repairing selector mechanism
    • Adjusting selector mechanism
    • Checking selector mechanism
    • Removing and installing gearbox
    • Removing gearbox
    • Installing gearbox
    • Specified torques for gearbox
    • Assembly mountings
    • Assembly overview – assembly mountings
    • Transporting gearbox
    • Gear oil
    • Distinguishing between different manual gearbox types when filling oil
    • Checking gear oil level
    • Dismantling and assembling gearbox
    • Assembly overview – selector unit
    • Removing and installing selector unit with gearbox installed
    • Renewing selector shaft seal
    • Gearbox housing, clutch housing
  • Gears, shafts
    • Input shaft
    • Output shaft
    • Final drive – differential
    • Seals
    • Overview of fitting locations – seals
    • Renewing left seal
    • Renewing right oil seal
    • Differential

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