VW Polo (AW/BZ) Electrical System Workshop Manual

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OEM Volkswagen PDF Repair Manuals

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Description

VW Polo (AW/BZ) Electrical System Workshop Manual with high-quality graphics and illustrations.

Format: PDF

Pages: 242

Delivery: The download link will instantly be sent to your email after checkout.

Covered VW Vehicles

  • Polo 2018 ➤

Repair Group:

  • Technical data
  • Starter, current supply, CCS
  • Gauges, instruments
  • Windscreen wash/wipe system
  • Lights, bulbs, switches – exterior
  • Lights, bulbs, switches – interior
  • Wiring

Contents:

  • Technical data  
    • Safety information  
    • Safety measures when working on vehicles with a start/stop system  
    • Safety precautions when using test and measuring equipment during a road test  
    • Repair notes  
    • Rules for cleanliness  
    • General information  
    • Contact corrosion  
    • Routing and attachment of lines  
    • Battery  
    • Battery – general notes  
    • Types of battery  
  • Starter, current supply, CCS  
    • Battery  
    • Assembly overview – battery  
    • Removing and installing battery  
    • Disconnecting and connecting battery  
    • Removing and installing battery tray  
    • Checking battery  
    • Charging battery  
    • Removing and installing earth wire with battery monitor control unit J367  
    • Adapting battery monitor control unit J367  
    • Jump start point  
    • Assembly overview – jump-start terminal  
    • Removing and installing jump starting point  
    • Alternator  
    • Assembly overview – alternator  
    • Removing and installing alternator  
    • Checking alternator  
    • Removing and installing poly V-belt pulley  
    • Removing and installing voltage regulator  
    • Starter motor  
    • Assembly overview – starter  
    • Removing and installing starter motor  
    • Checking starter  
    • Cruise control system (CCS)  
    • Start/stop system  
    • General description – start/stop system  
    • Adaptive cruise control  
    • Overview of fitting locations – adaptive cruise control  
    • Removing and installing automatic distance control unit  
    • Calibrating adaptive cruise control  
  • Gauges, instruments  
    • Dash panel insert  
    • Assembly overview – dash panel insert  
    • Removing and installing dash panel insert KX2  
    • Horn  
    • Assembly overview – horn  
    • Removing and installing treble horn H2 and bass horn H7  
  • Windscreen wash/wipe system  
    • windscreen wiper system 
    • Assembly overview – windscreen wiper system  
    • Moving wipers to service position  
    • Removing and installing wiper blade  
    • Removing and installing wiper arms  
    • Adjusting wiper arms  
    • Removing and installing wiper motor V  
    • Removing and installing rain and light sensor  
    • Windscreen washer system  
    • Assembly overview – windscreen washer system  
    • Removing and installing filler neck of washer fluid reservoir  
    • Removing and installing washer fluid reservoir  
    • Removing and installing windscreen washer fluid level sender  
    • Removing and installing windscreen washer pump  
    • Removing and installing washer jets  
    • Adjusting spray jets  
    • Rear window wiper system  
    • Assembly overview – rear window wiper system  
    • Removing and installing wiper blade  
    • Removing and installing wiper arm  
    • Adjusting wiper arm  
    • Removing and installing rear window wiper motor V12  
    • Rear window washer system  
    • Assembly overview – rear window washer system  
    • Removing and installing washer fluid reservoir  
    • Removing and installing rear window washer pump  
    • Removing and installing washer jet  
    • Adjusting spray jet  
    • Washer fluid lines  
    • Repairing washer fluid lines  
  • Lights, bulbs, switches – exterior  
    • Headlights  
    • Assembly overview – headlight  
    • Removing and installing headlight  
    • Adjusting headlights  
    • Adjusting headlight installation position  
    • Removing and installing front turn signal bulb M5 / M7  
    • Installing repair kit for headlight housing  
    • Converting headlights from driving on right to driving on left  
    • Converting headlights from driving on left to driving on right  
    • Removing and installing headlight range control motor V48 / V49  
    • Removing and installing dipped beam bulb  
    • Removing and installing headlight main beam bulb M30 / M32  
    • Removing and installing daytime running light  
    • Removing and installing bulbs for cornering light L148 / L149  
    • Removing and installing output module 1 for LED headlight A31 / A27  
    • Fog lights  
    • Assembly overview – fog lights  
    • Removing and installing fog light  
    • Removing and installing fog light bulb L22 / L23  
    • Adjusting fog lights  
    • Lights in exterior mirror  
    • Assembly overview – lights in exterior mirror  
    • Removing and installing turn signal  
    • Tail lights  
    • Assembly overview – tail lights in body  
    • Removing and installing bulb carrier  
    • Removing and installing tail light cluster  
    • Adjusting installation position of tail light  
    • Removing and installing tail light bulb M2 / M4  
    • Removing and installing rear fog light bulb L46 / L47  
    • Removing and installing brake and tail light bulb M21 / M22  
    • Removing and installing reversing light bulb  
    • Removing and installing turn signal bulb  
    • High-level brake light  
    • Assembly overview – high-level brake light  
    • Removing and installing high-level brake light  
    • Number plate light  
    • Removing and installing number plate light X4 / X5  
    • Removing and installing bulb for number plate light X4 / X5  
    • Entry and start authorisation system  
    • Overview of fitting locations – entry and start authorisation system  
    • Overview of fitting locations – keyless entry system  
    • Removing and installing interface for entry and start system J965  
    • Removing and installing contact sensor for front left exterior door handle G605 / G606  
    • Removing and installing interior aerial 1 for entry and start system R138  
    • Removing and installing interior aerial 2 for entry and start system R139  
    • Removing and installing left entry and start authorisation aerial R200  
    • Removing and installing right entry and start authorisation aerial R201  
    • Removing and installing rear bumper aerial for entry and start system R136  
    • Steering column switch module  
    • Assembly overview – steering column switch module  
    • Removing and installing lock cylinder  
    • Removing and installing ignition key withdrawal lock solenoid N376  
    • Removing and installing ignition/starter switch  
    • Removing and installing steering column switch module  
    • Removing and installing steering column electronics control unit J527  
    • Removing and installing turn signal switch E2  
    • Removing and installing cruise control system switch E45  
    • Removing and installing intermittent wiper switch E22  
    • Removing and installing base for steering column combination switch  
    • Removing and installing steering lock housing  
    • Parking aid  
    • Assembly overview – parking aid  
    • Removing and installing parking aid control unit J446  
    • Removing and installing front parking aid warning buzzer H22  
    • Removing and installing rear parking aid warning buzzer H15  
    • Removing and installing front parking aid senders  
    • Removing and installing rear parking aid senders  
    • Park assist steering  
    • Assembly overview – park assist steering  
    • Removing and installing park assist steering control unit J791  
    • Removing and installing front senders  
    • Removing and installing rear senders  
    • Automatic headlight range control  
    • Assembly overview – automatic headlight range control  
    • Removing and installing headlight range control unit  
    • Blind Spot Monitor  
    • Assembly overview – blind spot monitor  
    • Removing and installing blind spot monitor warning lamp in exterior mirror K303 / K304 
    • Removing and installing blind spot monitor control unit J1086 / J1087  
  • Lights, bulbs, switches – interior  
    • Lights  
    • Overview of fitting locations – lights in dash panel  
    • Overview of fitting locations – lights in front doors  
    • Overview of fitting locations – lights in centre console  
    • Overview of fitting locations – lights in luggage compartment  
    • Overview of fitting locations – lights in roof trim  
    • Removing and installing front footwell light K268 / K269  
    • Removing and installing bulb for front footwell light L151 / L152  
    • Removing and installing Central locking SAFELOCK function warning lamp K133  
    • Removing and installing storage compartment illumination bulb L120  
    • Removing and installing interior door handle illumination bulb L146 / L147  
    • Removing and installing bulb for background lighting in front door L164 / L165  
    • Removing and installing light for left dashboard ambient lighting L229  
    • Removing and installing light for right dashboard ambient lighting L230  
    • Removing and installing light for centre dashboard ambient lighting L231  
    • Removing and installing selector lever position display Y26  
    • Removing and installing luggage compartment light W3  
    • Removing and installing bulb for luggage compartment light W3  
    • Removing and installing illuminated vanity mirror W20 / W14  
    • Renewing front interior light bulb W1 / W13 / W19  
    • Renewing bulb for rear interior light W43  
    • Removing and installing bulb for rear reading light W11 / W12  
    • Controls  
    • Overview of fitting locations – controls in dash panel  
    • Overview of fitting locations – controls in front doors  
    • Overview of fitting locations – controls in rear doors  
    • Overview of fitting locations – controls in centre console  
    • Overview of fitting locations – controls in luggage compartment  
    • Overview of fitting locations – controls in roof trim  
    • Removing and installing rotary light switch EX1  
    • Removing and installing headlight range control regulator E102  
    • Removing and installing TCS and ESP button E256  
    • Removing and installing parking aid button E266  
    • Removing and installing park assist steering button E581  
    • Removing and installing Start/Stop operation button E693  
    • Removing and installing button for Charisma E735  
    • Removing and installing front passenger side airbag deactivated warning lamp K145  
    • Removing and installing switch module in centre console  
    • Removing and installing hazard warning light switch EX3  
    • Removing and installing buttons for seat heating E653 / E654  
    • Removing and installing exterior mirror adjuster EX11  
    • Removing and installing operating unit for window regulator in driver door E512  
    • Removing and installing window regulator switch in front passenger door EX27  
    • Removing and installing driver side interior locking button for central locking system E308 
    • Removing and installing door contact switch F2 / F3  
    • Removing and installing rear window regulator switch in door E52 / E54  
    • Removing and installing rear door contact switches F10 / F11  
    • Removing and installing the starter button E378  
    • Removing and installing rear lid contact switch  
    • Removing and installing vanity mirror contact switch F147 / F148  
    • Removing and installing sunroof button E325  
    • Removing and installing front interior light/reading light  
    • Removing and installing rear interior light/reading light  
    • Anti-theft alarm  
    • Assembly overview – interior monitor  
    • Removing and installing alarm horn H12  
    • Removing and installing anti-theft alarm sensor G578  
    • Immobiliser  
    • Removing and installing immobiliser control unit  
    • Removing and installing immobiliser reader coil  
    • Towing bracket  
    • Assembly overview – socket, trailer detector control unit  
    • Trailer socket  
    • Removing and installing trailer detector control unit J345  
    • Cigarette lighter, socket  
    • Removing and installing cigarette lighter U1  
    • Removing and installing socket illumination bulb L42  
    • Removing and installing rear cigarette lighter illumination bulb L32  
    • Removing and installing electric socket U  
  • Wiring  
    • Relay carriers, fuse holders, electronics boxes  
    • Overview of fitting locations – relay carriers, fuse holders, E-boxes  
    • Assembly overview – fuse holder A SA  
    • Assembly overview – main fuse carrier  
    • Removing and installing electronics box (E-box)  
    • Removing and installing relay and fuse holder in electronics box  
    • Removing and installing relay and fuse holder behind dash panel on driver side  
    • Removing and installing fuse holder A SA  
    • Removing and installing main fuse carrier  
    • Select Control units  
    • Overview of fitting locations – control units  
    • Removing and installing onboard supply control unit J519  
    • Removing and installing data bus diagnostic interface J533  
    • Removing and installing bracket for onboard supply control unit J519  
    • Removing and installing parking aid control unit J446 / park assist steering control unit J791 
    • Connectors  
    • Repairing electrical wiring harnesses and plug-in connections  
    • Releasing and dismantling connector housings  
    • Repairing aerial wires  
    • Fibre optic cables  
    • Vehicle diagnosis, testing and information systems 

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