Audi A3 (8V) 4-Cylinder Direct Injection Engine (2.0 ltr. 4-valve TFSI, EA 888 Gen. III, B cycle) Workshop Manual

Comprehensive workshop manual for Audi A3 (8V) covering technical data, engine maintenance, and safety precautions. Perfect for mechanics and car enthusiasts.

Format: PDF

Pages: 109

Delivery: The download link will be promptly delivered to your email upon completing the checkout process.

Covered Audi Vehicles:

• Audi A3 2013 ➤
• Audi A3 Sportback China 2014 ➤

Covered Engine IDs: CZPB, CZRA, DBFB, DKZA, DKVA.

List of Workshop Manual Repair Groups:

• Technical data
• Removing and installing engine
• Crankshaft group
• Cylinder head, valve gear
• Lubrication
• Cooling
• Turbocharging/supercharging
• Mixture preparation – injection
• Exhaust system
• Ignition system

Contents:

• Technical data
  • Identification
  • Safety precautions
  • Repair instructions
• Removing and installing engine
  • Removing and installing engine
  • Removing engine
  • Separating engine and gearbox
  • Securing engine to engine and gearbox support
  • Installing engine
  • Assembly mountings
  • Exploded view – assembly mountings
  • Supporting engine in installation position
  • Removing and installing engine mountings
  • Removing and installing gearbox mounting
  • Removing and installing pendulum support
  • Checking adjustment of assembly mountings (engine/gearbox mountings)
  • Adjusting assembly mountings
  • Engine cover panel
• Crankshaft group
  • Cylinder block (pulley end)
  • Exploded view – cylinder block (pulley end)
  • Removing and installing poly V-belt
  • Removing and installing tensioner for poly V-belt
  • Removing and installing vibration damper
  • Removing and installing bracket for ancillaries
  • Removing and installing engine support
  • Cylinder block (gearbox end)
  • Crankshaft
  • Balance shaft
  • Pistons and conrods
• Cylinder head, valve gear
  • Timing chain cover
  • Chain drive
  • Cylinder head
  • Exploded view – cylinder head
  • Removing and installing cylinder head
  • Checking compression
  • Valve gear
  • Inlet and exhaust valves
• Lubrication
  • Sump/oil pump
  • Exploded view – sump/oil pump
  • Engine oil
  • Removing and installing sump (bottom section)
  • Removing and installing oil pump
  • Removing and installing sump (top section)
  • Removing and installing oil level and oil temperature sender G266
  • Engine oil cooler
  • Crankcase breather
  • Oil filter/oil pressure switches
• Cooling
  • Cooling system/coolant
  • Connection diagram – coolant hoses
  • Checking cooling system for leaks
  • Draining and filling cooling system
  • Coolant pump/thermostat assembly
  • Exploded view – coolant pump/thermostat
  • Exploded view – electric coolant pump
  • Exploded view – coolant temperature senders
  • Removing and installing electric coolant pump
  • Removing and installing coolant pump
  • Removing and installing toothed belt for coolant pump
  • Removing and installing actuator for engine temperature regulation N493
  • Removing and installing coolant temperature sender G62
  • Removing and installing radiator outlet coolant temperature sender G83
  • Removing and installing coolant valves
  • Coolant pipes
  • Exploded view – coolant pipes
  • Removing and installing coolant pipes
  • Removing and installing coolant pipes for gearbox
  • Radiator/radiator fan
  • Exploded view – radiator/radiator fan
  • Removing and installing radiator
  • Removing and installing radiator cowl
  • Removing and installing radiator fan V7
• Turbocharging/supercharging
  • Turbocharger
  • Charge air system
  • Exploded view – charge air system
  • Exploded view – hose connections for charge air system
  • Removing and installing charge air cooler
  • Removing and installing charge pressure sender G31
  • Checking charge air system for leaks
• Mixture preparation – injection
  • Injection system
  • Overview of fitting locations – injection system
  • Air cleaner
  • Exploded view – air cleaner housing
  • Removing and installing air cleaner housing
  • Intake manifold
  • Exploded view – intake manifold
  • Removing and installing intake manifold
  • Removing and installing throttle valve module J338
  • Cleaning throttle valve module
  • Checking intake manifold change-over function
  • Injectors
  • Senders and sensors
  • Removing and installing intake air temperature sender G42 / intake manifold pressure sender G71
  • Removing and installing air mass meter G70
  • Removing and installing fuel pressure sender G247
  • Checking fuel pressure sender G247
  • Removing and installing fuel pressure sender for low pressure G410
  • High-pressure pump
  • Lambda probe
  • Engine control unit
  • Removing and installing engine/motor control unit J623
• Exhaust system
  • Exhaust pipes/silencers
  • Exploded view – silencers
  • Separating exhaust pipes/silencers
  • Removing and installing silencers
  • Stress-free alignment of exhaust system
  • Checking exhaust system for leaks
  • Emission control system
  • Secondary air system
  • Exploded view – secondary air system
  • Removing and installing secondary air pump motor V101
  • Removing and installing secondary air inlet valve N112
  • Removing and installing sender 1 for secondary air pressure G609
• Ignition system
  • Ignition system