Fassi Loader Crane Installation Instructions Manual – OEM Mounting, Hydraulics & Electrical Guide

Technical Highlights

• Official OEM Fassi installation instructions (CE compliant)

• Crane–vehicle combination calculations and axle load distribution

• Subframe design, sizing, materials and securing methods

• Crane anchoring with tie rods, plates and counter-nuts

• Supplementary outrigger mounting (above & under chassis)

• Hydraulic system sizing, piping and oil tank filling

• Electrical system integration for FX500 / FX800 electronics

• PTO and pump selection, installation and adjustment

• Functional, static, dynamic and stability test procedures

• CE marking, conformity declaration and final delivery checklist

Table of Content

General Information

• General Indications and Applicability

• Machinery Directive and Reference Directives

• Safety Requirements and Installer Responsibilities

• Crane Model Identification Codes

• Definition of Main Crane and Installation Components

Crane–Vehicle Combinations

• Combination Principles

• Axle Load Determination

• 2-Axle and 3-Axle Vehicle Configurations

• Rear-Mounted and Behind-Cab Crane Mounting

• Tractor Truck Installations

• Stability Analysis and Graph-Based Verification

Sizing and Subframe Construction

• Chassis and Subframe Checking

• Subframe Materials and End Tapering

• Subframe Length and Cross Member Connection

• Subframe Construction and Securing

• Self-Supporting Subframes

Crane Anchoring

• Tie Rod Installation

• Blocks, Plates and Nuts

• Anti-Crushing Devices

• Rotation Dead Point Identification

Supplementary Outrigger Mounting

• Free Space Under Outrigger Ram

• Above-Chassis Mounting

• Under-Chassis Mounting

• Hydraulic Connections for Outriggers

• Special Outrigger Installations

Power Take-Off (PTO) and Pump

• PTO and Pump Selection

• Gearbox PTO Installation

• Pneumatic and Mechanical Coupling

• Pump Installation and Start-Up

• Engine Speed Adjustment

Hydraulic System

• Suction Line Dimensioning

• Pressure Line Dimensioning

• Pipe Installation for Outriggers

• Oil Tank Filling and Bleeding

Electrical System

• Power Supply Line Connection to Vehicle

• FX800 Electronics System Wiring

• FX500 Electronics System Wiring

• Slave Unit and Remote Control Cabling

• Working Lights and Height Sensor Wiring

• CAN Bus Line Supply

• FSC System Wiring

Pneumatic System

Crane Components Assembly

• Outrigger Beam Application

• Accessories Installation

• Jib Installation

• Manual Extension Installation

Control Station

• Access

• Protection Against Exhaust Fumes

• Protection Against Crushing and Shearing

Installer Tests and Verification

• Functional Test

• Static Test

• Dynamic Test

• Stability Tests

• Test Approval Criteria

• Acoustic Emissions Measurement

• FSC System Setting

Final Operations

• Maximum Axle Mass Check

• Crane Re-Adjustment and Sealing

• Crane Transformation

• List of Hazards

• Instruction Plates and Stickers

Special Installations

• Crane Installed on Fixed Pedestal

• Crane Installed on Boat

Technical File & CE Documentation

• Technical File

• CE Marking and Declaration of Conformity

• Crane Delivery to End User

• Enclosures and Checklists

• Load Charts and Feature Tables

File Information

Document Details

• File Type: PDF (Digital Download)

• Document Type: OEM Installation Instructions Manual

• Manufacturer: Fassi Gru S.p.A.

• Edition: 3

• Release Date: April 2011

• Language: English

Coverage

• Systems: Mechanical, hydraulic, electrical, structural, safety

• Application: Truck-mounted loader cranes

• Compliance: Machinery Directive, CE marking

• Content Type: Installation procedures, calculations, tests, certification

Usage

• Use Case: Professional crane installation, body building, certification

• Software Required: Any PDF reader

• Delivery: Instant digital download