Volkswagen Golf 2018 Fuel Supply System Workshop Manual

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Description

Master every detail of your VW Golf’s fuel system with this comprehensive 2018 workshop manual. From safety precautions and system identification to step-by-step repair instructions, get clear, factory-accurate guidance on every component: fuel tank, delivery unit, filters, charcoal canister, accelerator pedal, and more. Perfect for professional technicians and DIY enthusiasts alike, it includes in-depth diagrams, removal and installation procedures, and essential troubleshooting for petrol-engine models CJXB, CJXC, CYFB, CJXD, CJXG, DJHA, DJHB, DJJA, and DLRA


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Table of Contents

Technical data

  • Safety information
    • Safety regulations for working on fuel supply
    • Safety precautions when using testers and measuring instruments during a road test
    • Safety measures when working on vehicles with a start/stop system
  • Identification
    • Engine number/engine data
  • General information
    • Rules for cleanliness when working on auxiliary/supplementary heater and fuel system
  • Repair instructions
    • Routing and attachment of lines
    • General repair instructions

Fuel supply system

  • Fuel tank
    • Assembly overview – fuel tank
    • Removing and installing fuel tank
    • Emptying fuel tank
  • Fuel delivery unit, fuel gauge sender
    • Assembly overview – fuel delivery unit and fuel gauge sender
    • Removing and installing fuel delivery unit, fuel gauge sender
    • Removing and installing fuel gauge sender G
    • Removing and installing fuel gauge sender 2 G169
  • Plug-in connectors
    • Separating plug-in connectors
  • Fuel filter
  • Activated charcoal filter system
    • Connection diagram – activated charcoal filter
    • Assembly overview – activated charcoal filter system
    • Removing and installing activated charcoal filter
    • Checking fuel tank breather
    • Checking fuel system for leaks
  • Accelerator pedal
    • Assembly overview – accelerator module
    • Removing and installing accelerator pedal module GX2
  • Fuel pump
    • Checking fuel system pressurisation pump G6
    • Removing and installing fuel pump control unit J538
    • Removing and installing suction-jet pump

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