VW Golf 7 Auxiliary Heater Workshop Manual PDF (Edition 11.2016)

Master the VW Golf’s auxiliary (supplementary) heating system with this official 2016 workshop manual. Covering Golf Mk7, Variant, GTE, and compatible 2013–2017 models, it delivers:

• Technical Data & Capacities for heater operation, coolant flow, fuel metering pump, and control-unit parameters
• Safety & Identification: fire, exhaust-fume, high-voltage and fuel-system precautions, type-plate decoding
• Repair Notes & Cleanliness Rules: gasket, seal and fastener guidance, wiring-harness routing
• Supplementary Heating Procedures: heater removal/installation, burner unit overhaul, blower, silencer, pump service
• Coolant & Fuel Circuits: hose-bleeding, pump tests, metering-pump bleeding, sensor replacements
• Control & Diagnostics: actuator settings, timer functions, remote-control receiver service, fault-code reading

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Table of Contents

Technical data

Safety information

• Safety precautions when working on vehicles with auxiliary heater
• Safety measures when working on vehicles with a start/stop system
• Safety precautions during work on fuel system
• Safety precautions when working on cooling system
• Safety precautions when using test and measuring equipment during a road test
• Safety precautions when working on high-voltage system
• Safety precautions when working in the vicinity of high-voltage components

General information

• Starting conditions for auxiliary heater, auxiliary heater mode
• Starting conditions for auxiliary heater, supplementary heater mode
• Notes for vehicles with start-stop system
• Rules for cleanliness when working on auxiliary heater and fuel system
• Type plates

Repair notes

• General repair instructions

Overview of fitting locations – auxiliary heater components

• Golf and Golf GTE overview
• Golf Estate overview

Auxiliary heater

• Assembly overview – attachments
• Assembly overview – internal components
• Removing and installing auxiliary heater
• Dismantling and assembling auxiliary heater
• Removing and installing air intake silencer
• Removing and installing circulation pump
• Removing and installing exhaust system
• Removing and installing auxiliary heater bracket
• Removing and installing covers for auxiliary heater control unit
• Removing and installing glow plug with flame monitor
• Removing and installing temperature and overheating sensors
• Connector pin assignments

Coolant circuit with auxiliary heater

• Connection diagram – coolant hoses
• Bleeding coolant circuit
• Removing and installing coolant pipes for auxiliary heater

Fuel supply system

• Overview of fitting locations – fuel supply system
• Checking fuel delivery rate
• Removing and installing metering pump
• Checking metering pump with end-sealing valve
• Bleeding fuel line to metering pump

Regulation of auxiliary heater

• Function description
• Supplementary heating mode
• Auxiliary heater mode
• Switching off auxiliary heater

Other controlling and regulating components

• Removing and installing ambient temperature sensor
• Removing and installing remote-control receiver
• Functional description of remote control