VW Polo (AW/BZ) Interior General Body Repairs Workshop Manual

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OEM Volkswagen PDF Repair Manuals

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Description

VW Polo (AW/BZ) Interior General Body Repairs Workshop Manual with high-quality graphics and illustrations.

Format: PDF

Pages: 273

Delivery: The download link will instantly be sent to your email after checkout.

Covered VW Vehicles

  • Polo (AW/BZ) series

Repair Group:

  • Technical data
  • Interior equipment
  • Passenger protection
  • Trim, insulation
  • Seat frames
  • Seat – padding, covers

Contents:

  • Technical data
    • Safety information
    • Safety measures when working on vehicles with a start/stop system
    • Safety measures when working with pyrotechnic components
    • Storage, transportation and disposal of airbag, belt tensioner and battery isolator units(pyrotechnic components)
    • Additional safety regulations for side airbag
    • Additional safety instructions for curtain airbag
    • Safety regulations for crash sensors (pressure sensors) for front side airbags
    • Additional safety instructions for repair work on seat occupied recognition for front passenger
    • airbag deactivation – country-specific
    • Measures for seat occupied recognition for front passenger airbag deactivation following an
    • accident – country-specific
    • Renewing pyrotechnic, electrical and mechanical components of the restraint system after an accident
    • Checking airbag securing parts after an accident
    • Accident without airbag triggering
    • Checking seat belts
    • Check belt webbing
    • Checking inertia reel (locking mechanism)
    • Visually checking belt buckle
    • Check operation of belt buckle
    • Checking belt relays, and buckle tongues
    • Checking securing parts and anchorage points after an accident
    • Checking seat belt restraint function for holding additional child seats (not for driver’s seat belt) – country-specific
    • Checking child seat anchors after an accident
    • Repair notes
    • Contact corrosion
    • Routing and attachment of lines
  • Interior equipment
    • Compartments/covers
    • Overview of fitting locations – storage compartments/covers
    • Assembly overview – driver side dash panel cover
    • Assembly overview – steering column trim
    • Assembly overview – glove compartment
    • Assembly overview – storage compartment in roof headliner
    • Removing and installing upper steering column trim
    • Removing and installing lower steering column trim
    • Removing and installing glove compartment
    • Removing and installing glove compartment cover
    • Service position for glove compartment lid
    • Removing and installing damper element for glove compartment lid
    • Removing and installing dash panel cover on driver side
    • Removing and installing headliner storage compartment
    • Removing and installing handbrake lever boot
    • Equipment
    • Assembly overview – sun visors
    • Removing and installing sun visor
    • Removing and installing sun visor centre mount
    • Centre console
    • Assembly overview – centre console
    • Removing and installing rear centre console trim
    • Removing and installing centre console trim in front footwell
    • Removing and installing centre console
    • Removing and installing centre console bracket
    • Front centre armrest
    • Assembly overview – front centre armrest
    • Removing and installing front centre armrest
    • On inside
    • Assembly overview – interior mirror
    • Removing and installing interior mirror
    • Bonding retaining plate for interior mirror
  • Passenger protection
    • Seat belts
    • Overview of fitting locations – seat belts and anchorage points
    • Assembly overview – front three-point seat belt
    • Assembly overview – rear outer three-point seat belt
    • Assembly overview – rear centre three-point seat belt
    • Assembly overview – front belt buckle
    • Assembly overview – rear belt buckle
    • Removing and installing front three-point seat belt
    • Removing and installing belt height adjuster
    • Removing and installing front belt guide
    • Removing and installing rear three-point seat belt
    • Removing and installing rear belt guide
    • Removing and installing front belt end fitting
    • Removing and installing rear outer belt end fitting
    • Removing and installing front belt buckle
    • Removing and installing rear belt buckle
    • Child seat anchors
    • Assembly overview – rear child seat anchors
    • Removing and installing rear child seat anchors
    • Airbag system
    • Overview of fitting locations – airbag system
    • Airbag control unit
    • Assembly overview – airbag control unit
    • Removing and installing airbag control unit J234
    • Driver’s airbag
    • Assembly overview – driver side airbag
    • Removing and installing airbag unit with igniter
    • Renewing connector on airbag
    • Front passenger side airbag
    • Assembly overview – front passenger side airbag
    • Removing and installing front passenger side airbag unit with igniter
    • Removing and installing key-operated switch to deactivate front passenger side airbag
    • Side airbags
    • Assembly overview – front side airbag
    • Removing and installing front side airbag with igniter
    • Curtain airbags
    • Assembly overview – curtain airbag
    • Removing and installing curtain airbag with igniter
    • Airbag crash sensors
    • Overview of fitting locations – airbag crash sensors
    • Removing and installing crash sensor for front airbag G190
    • Removing and installing front side airbag crash sensor G179 / G180
    • Removing and installing rear side airbag crash sensor G256 / G257
    • Seat belt verification
    • Removing and installing Seat occupied sensor, front passenger side G128
  • Trim, insulation
    • Front door trims
    • Assembly overview – front door trim
    • Removing and installing front door trim
    • Removing and installing button trim
    • Removing and installing mirror cover trim
    • Removing and installing interior door handle
    • Rear door trims
    • Assembly overview – rear door trim
    • Removing and installing rear door trim
    • Dash panel
    • Assembly overview – dash panel
    • Removing and installing dash panel end cover
    • Removing and installing dash panel trim
    • Removing and installing dash panel insert trim
    • Removing and installing radio/navigation system blanking plate
    • Removing and installing dash panel
    • Removing and installing outer dash panel vents
    • Removing and installing centre vent
    • Removing and installing side defroster vent
    • Central tube for dash panel
    • Assembly overview – central tube for dash panel
    • Removing and installing central tube for dash panel
    • Removing and installing crash bar
    • Interior trims
    • Overview of fitting locations – interior trims
    • Assembly overview – sill panel moulding
    • Assembly overview – A-pillar trim
    • Assembly overview – B-pillar trim
    • Assembly overview – C-pillar trim
    • Assembly overview – wheel housing trim
    • Assembly overview – foot rest and floor covering
    • Removing and installing sill panel moulding
    • Removing and installing A-pillar trim
    • Removing and installing A-pillar gap cover
    • Removing and installing B-pillar trim
    • Removing and installing C-pillar trim
    • Removing and installing wheel housing trims
    • Removing and installing foot rest
    • Removing and installing floor covering
    • Luggage compartment trims
    • Overview of fitting locations – luggage compartment trims
    • Assembly overview – luggage compartment side trim
    • Assembly overview – luggage compartment floor
    • Assembly overview – lower rear lid trim
    • Removing and installing lower rear lid trim
    • Removing and installing rear shelf support
    • Removing and installing luggage compartment side trim
    • Removing and installing lock carrier trim
    • Removing and installing support for luggage compartment floor
    • Roof trims
    • Assembly overview – moulded headliner
    • Removing and installing moulded headlining
    • Installing roof reinforcement to body
  • Seat frames
    • Overview of seat variants
    • Overview of fitting locations – seat variants
    • Front seats
    • Overview of fitting locations – electrical and electronic components
    • Assembly overview – front seat
    • Assembly overview – front backrest
    • Assembly overview – head restraint
    • Assembly overview – seat pan
    • Assembly overview – storage compartment
    • Assembly overview – seat height adjustment
    • Assembly overview – vehicle wallet holder
    • Removing and installing front seat
    • Connecting and disconnecting airbag adapter
    • Removing and installing handle for seat height adjustment
    • Removing and installing seat height adjustment unit
    • Removing and installing lumbar support adjustment unit
    • Removing and installing backrest adjustment unit
    • Removing and installing front backrest
    • Removing and installing head restraint
    • Removing and installing head restraint guide
    • Removing and installing bracket for seat trim
    • Removing and installing storage compartment
    • Removing and installing vehicle wallet holder
    • Removing and installing seat pan
    • Removing and installing seat trim
    • Mounting front seat on seat repair stand
    • Rear seats
    • Assembly overview – bench seat / individual seats
    • Assembly overview – locking mechanism
    • Assembly overview – head restraint and head restraint guide
    • Assembly overview – rear seat backrest
    • Removing and installing bench seat / individual seats
    • Removing and installing head restraint
    • Removing and installing head restraint guide
    • Removing and installing rear seat backrest
    • Removing and installing trim for locking mechanism
    • Removing and installing locking mechanism for rear seat backrest
    • Removing and installing inner pivot pin
    • Removing and installing backrest cover panel
  • Seat – padding, covers
    • Front seat covers and padding
    • Assembly overview – cover and padding for seat pan
    • Assembly overview – cover and padding for backrest
    • Assembly overview – seat heating element
    • Assembly overview – backrest heater element
    • Removing and installing cover and padding for seat pan
    • Removing and installing backrest cover and backrest padding
    • Separating cover and padding on seat pan
    • Separating cover and padding on backrest
    • Removing and installing seat heating element Z6 / Z8
    • Removing and installing backrest heating element Z7 / Z9
    • Rear seat covers and padding
    • Assembly overview – cover and padding
    • Removing and installing covers and padding
    • Separating cover and padding

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