Audi A3 (8V) 4-Cylinder Direct Injection Engine (1.8, 2.0 ltr. 4-valve TFSI – generation III) Workshop Manual

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Description

Comprehensive workshop manual for Audi A3 (8V) covering technical data, engine maintenance, and safety precautions. Perfect for mechanics and car enthusiasts.

Format: PDF

Pages: 241

Delivery: The download link will be promptly delivered to your email upon completing the checkout process.

Covered Audi Engines: CJSA, CJSB, CJXB, CJXC, CNSB, CNTC, CHHB, CJXF, CYFB, CJXD, CJXG, DJHA, DJHB, DJJA, DHHA, DLRA, DNUE

  • Audi A3 2013 ➤
  • Audi A3 Limousine China 2014 ➤
  • Audi A3 Sportback China 2014 ➤

Covered Engine IDs: CZPB, CZRA, DBFB, DKZA, DKVA.

List of Workshop Manual Repair Groups:

  • Technical data
  • Removing and installing engine
  • Crankshaft group
  • Cylinder head, valve gear
  • Lubrication
  • Cooling
  • Turbocharging/supercharging
  • Mixture preparation – injection
  • Exhaust system
  • Ignition system

Contents:

  • Technical data
    • Identification
    • Safety precautions
    • Repair instructions
  • Removing and installing engine
    • Removing and installing engine
    • Removing engine
    • Separating engine and gearbox
    • Securing engine to engine and gearbox support
    • Installing engine
    • Assembly mountings
    • Exploded view – assembly mountings
    • Supporting engine in installation position
    • Removing and installing engine mountings
    • Removing and installing gearbox mounting
    • Removing and installing pendulum support
    • Adjusting assembly mountings
    • Checking adjustment of assembly mountings (engine/gearbox mountings)
    • Engine cover panel
  • Crankshaft group
    • Cylinder block (pulley end)
    • Exploded view – cylinder block (pulley end)
    • Removing and installing poly V-belt
    • Removing and installing poly V-belt tensioner
    • Removing and installing vibration damper
    • Removing and installing bracket for ancillaries
    • Removing and installing engine support
    • Cylinder block (gearbox end)
    • Crankshaft
    • Balance shaft
    • Pistons and conrods
  • Cylinder head, valve gear
    • Timing chain cover
    • Exploded view – timing chain cover
    • Removing and installing timing chain cover
    • Renewing oil seal for vibration damper
    • Chain drive
    • Exploded view – camshaft timing chains
    • Exploded view – drive chain for balance shaft
    • Removing and installing bearing saddle
    • Removing and installing camshaft timing chain
    • Removing and installing drive chain for balance shaft
    • Checking timing chain
    • Checking valve timing
    • Cylinder head
    • Exploded view – cylinder head
    • Removing and installing cylinder head
    • Checking compression
    • Valve gear
    • Exploded view – valve gear
    • Removing and installing camshaft
    • Installing ball for slider
    • Removing and installing actuators for camshaft adjustment
    • Removing and installing camshaft control valve 1 N205
    • Removing and installing valve stem oil seals
    • Inlet and exhaust valves
  • Lubrication
  • Sump/oil pump
    • Exploded view – sump/oil pump
    • Engine oil
    • Removing and installing sump (bottom section)
    • Removing and installing oil pump
    • Removing and installing sump (top section)
    • Removing and installing oil level and oil temperature sender G266
    • Engine oil cooler
    • Crankcase breather
    • Oil filter/oil pressure switches
    • Exploded view – oil filter
    • Exploded view – oil pressure switches/oil pressure control
    • Removing and installing oil pressure switch F22
    • Removing and installing oil pressure switch for reduced oil pressure F378
    • Removing and installing stage 3 oil pressure switch F447
    • Removing and installing valve for oil pressure control N428
    • Removing and installing piston cooling jet control valve N522
    • Checking oil pressure
  • Cooling
    • Cooling system/coolant
    • Connection diagram – coolant hoses
    • Checking cooling system for leaks
    • Draining and filling cooling system
    • Coolant expansion tank
    • Exploded view – coolant expansion tank
    • Removing and installing coolant expansion tank
    • Coolant pump/thermostat assembly
    • Exploded view – coolant pump/thermostat
    • Exploded view – electric coolant pump
    • Exploded view – coolant valves
    • Exploded view – coolant temperature senders
    • Removing and installing electric coolant pump
    • Removing and installing coolant pump
    • Removing and installing toothed belt for coolant pump
    • Removing and installing actuator for engine temperature regulation N493
    • Removing and installing thermostat housing
    • Removing and installing coolant temperature sender G62
    • Removing and installing radiator outlet coolant temperature sender G83
    • Removing and installing coolant valves
    • Coolant pipes
    • Exploded view – coolant pipes
    • Removing and installing coolant pipes
    • Radiator/radiator fans
    • Exploded view – radiator/radiator fans
    • Exploded view – auxiliary radiator
    • Removing and installing radiator
    • Removing and installing radiator cowl
    • Removing and installing radiator fan V7
    • Removing and installing auxiliary radiator
  • Turbocharging/supercharging
    • Turbocharger
    • Exploded view – turbocharger
    • Removing and installing turbocharger
    • Removing and installing charge pressure positioner V465
    • Adjusting charge pressure positioner V465
    • Charge air system
    • Exploded view – charge air system
    • Exploded view – hose connections for charge air system
    • Removing and installing charge air cooler
    • Removing and installing charge pressure sender G31
    • Checking charge air system for leaks
  • Mixture preparation – injection
    • Injection system
    • Overview of fitting locations – injection system
    • Air cleaner
    • Exploded view – air cleaner housing
    • Removing and installing air cleaner housing
    • Intake manifold
    • Exploded view – intake manifold
    • Removing and installing intake manifold
    • Removing and installing throttle valve module J338
    • Cleaning throttle valve module
    • Checking intake manifold change-over function
    • Injectors
    • Exploded view – fuel rail with injectors
    • Removing and installing fuel rail
    • Removing and installing injectors
    • Cleaning injectors
    • Senders and sensors
    • Exploded view – actuator for structure-borne sound and control unit for structure-borne sound
    • Removing and installing control unit for structure-borne sound J869 and actuator for
    • structure-borne sound R214
    • Removing and installing intake air temperature sender G42 / intake manifold pressure sender G71
    • Removing and installing fuel pressure sender G247
    • Checking fuel pressure sender G247
    • Removing and installing fuel pressure sender for low pressure G410
    • Removing and installing exhaust gas pressure sensor 1 G450
    • High-pressure pump
    • Exploded view – high-pressure pump
    • Removing and installing high-pressure pump
    • Lambda probe
    • Exploded view – Lambda probe
    • Removing and installing Lambda probe
    • Engine control unit
    • Removing and installing engine/motor control unit J623
  • Exhaust system
    • Exhaust pipes/silencers
    • Exploded view – silencers
    • Separating exhaust pipes/silencers
    • Removing and installing silencers
    • Stress-free alignment of exhaust system
    • Checking exhaust system for leaks
    • Emission control system
    • Exploded view – emission control system
    • Removing and installing catalytic converter
    • Removing and installing exhaust flap control unit J883
    • Exhaust gas temperature control
    • Secondary air system
  • Ignition system
    • Ignition system

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