Audi A3 (8V) 5-Speed Manual Gearbox (0A4) Workshop Manual

Comprehensive workshop manual for Audi A3 (8V) covering technical data, engine maintenance, and safety precautions. Perfect for mechanics and car enthusiasts.

Format: PDF

Pages: 197

Delivery: The download link will be promptly delivered to your email upon completing the checkout process.

Covered Audi Vehicles:

• Audi A3 2013 ➤
• Audi A3 Limousine 2014 ➤
• Audi A3 Limousine China 2014 ➤
• Audi A3 Sportback 2013 ➤
• Audi A3 Sportback China 2014 ➤

Covered Gearbox ID: 0A4

List of Workshop Manual Repair Groups:

• Technical data
• Clutch
• Controls, housing
• Gears, shafts
• Final drive – differential

Contents:

• Technical data
  • Identification
  • Gearbox identification
  • Technical data
  • Allocation of gearbox to engine
  • Capacities
  • Calculating gear ratios
  • Transmission layout
  • Safety precautions
  • Safety precautions when working on vehicles with start/stop system
  • Repair instructions
  • General repair instructions
  • Contact corrosion
• Clutch
  • Clutch mechanism
  • Exploded view – pedal cluster
  • Exploded view – clutch hydraulics
  • Exploded view – clutch release mechanism
  • Function check for clutch master cylinder and slave cylinder
  • Removing and installing bearing bush
  • Removing and installing clutch position sender G476
  • Removing and installing return spring
  • Removing and installing over-centre spring
  • Removing and installing clutch pedal
  • Removing and installing mounting bracket
  • Removing and installing clutch master cylinder
  • Removing and installing clutch slave cylinder
  • Removing and installing lines for clutch hydraulics
  • Bleeding clutch hydraulics
  • Servicing clutch release mechanism
  • Clutch
  • Identifying different makes of clutch
  • Exploded view – clutch unit
  • Removing and installing clutch
• Controls, housing
  • Selector mechanism
  • Overview – selector mechanism
  • Exploded view – gear knob and cover
  • Exploded view – gear lever and selector housing
  • Exploded view – selector cables
  • Removing and installing gear knob
  • Removing and installing selector mechanism
  • Adjusting selector mechanism
  • Checking selector mechanism
  • Renewing selector shaft oil seal
  • Removing and installing gearbox
  • Removing gearbox
  • Installing gearbox
  • Tightening torques for gearbox
  • Assembly mountings
  • Exploded view – assembly mountings
  • Transporting gearbox
  • Gear oil
  • Checking gear oil level
  • Draining and filling gear oil
  • Securing to engine and gearbox support
  • Dismantling and assembling gearbox
  • Schematic overview – gearbox
  • Exploded view – gearbox
  • Exploded view – gearbox housing cover and 5th gear
  • Exploded view – gearbox housing and selector mechanism
  • Exploded view – selector unit
  • Exploded view – input shaft, output shaft, differential and selector forks
  • Exploded view – selector forks
  • Servicing selector unit
  • Removing and installing selector unit
  • Servicing selector forks
  • Removing gearbox housing cover and 5th gear
  • Dismantling and assembling gearbox
  • Installing 5th gear and gearbox housing cover
  • Gearbox housing, clutch housing
  • Exploded view – gearbox housing and clutch housing
  • Servicing gearbox housing
  • Servicing clutch housing
• Gears, shafts
  • Input shaft
  • Exploded view – input shaft
  • Dismantling and assembling input shaft
  • Adjusting input shaft
  • Renewing input shaft oil seal
  • Output shaft
  • Exploded view – output shaft
  • Dismantling and assembling output shaft
  • Adjusting output shaft
  • Reverse shaft
  • Exploded view – reverse shaft
  • Dismantling and assembling reverse shaft
• Final drive – differential
  • Oil seals
  • Overview of fitting locations – oil seals
  • Renewing oil seal (left-side)
  • Renewing oil seal (right-side)
  • Differential
  • Exploded view – differential
  • Removing and installing flange shaft (left-side)
  • Removing and installing flange shaft (right-side)
  • Dismantling and assembling differential
  • Adjusting differential
  • Table of adjustments