Audi A3 (8V) 5-Speed Manual Gearbox (0A4) Workshop Manual

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Description

Comprehensive workshop manual for Audi A3 (8V) covering technical data, engine maintenance, and safety precautions. Perfect for mechanics and car enthusiasts.

Format: PDF

Pages: 197

Delivery: The download link will be promptly delivered to your email upon completing the checkout process.

Covered Audi Vehicles:

  • Audi A3 2013 ➤
  • Audi A3 Limousine 2014 ➤
  • Audi A3 Limousine China 2014 ➤
  • Audi A3 Sportback 2013 ➤
  • Audi A3 Sportback China 2014 ➤

Covered Gearbox ID: 0A4

List of Workshop Manual Repair Groups:

  • Technical data
  • Clutch
  • Controls, housing
  • Gears, shafts
  • Final drive – differential

Contents:

  • Technical data
    • Identification
    • Gearbox identification
    • Technical data
    • Allocation of gearbox to engine
    • Capacities
    • Calculating gear ratios
    • Transmission layout
    • Safety precautions
    • Safety precautions when working on vehicles with start/stop system
    • Repair instructions
    • General repair instructions
    • Contact corrosion
  • Clutch
    • Clutch mechanism
    • Exploded view – pedal cluster
    • Exploded view – clutch hydraulics
    • Exploded view – clutch release mechanism
    • Function check for clutch master cylinder and slave cylinder
    • Removing and installing bearing bush
    • Removing and installing clutch position sender G476
    • Removing and installing return spring
    • Removing and installing over-centre spring
    • Removing and installing clutch pedal
    • Removing and installing mounting bracket
    • Removing and installing clutch master cylinder
    • Removing and installing clutch slave cylinder
    • Removing and installing lines for clutch hydraulics
    • Bleeding clutch hydraulics
    • Servicing clutch release mechanism
    • Clutch
    • Identifying different makes of clutch
    • Exploded view – clutch unit
    • Removing and installing clutch
  • Controls, housing
    • Selector mechanism
    • Overview – selector mechanism
    • Exploded view – gear knob and cover
    • Exploded view – gear lever and selector housing
    • Exploded view – selector cables
    • Removing and installing gear knob
    • Removing and installing selector mechanism
    • Adjusting selector mechanism
    • Checking selector mechanism
    • Renewing selector shaft oil seal
    • Removing and installing gearbox
    • Removing gearbox
    • Installing gearbox
    • Tightening torques for gearbox
    • Assembly mountings
    • Exploded view – assembly mountings
    • Transporting gearbox
    • Gear oil
    • Checking gear oil level
    • Draining and filling gear oil
    • Securing to engine and gearbox support
    • Dismantling and assembling gearbox
    • Schematic overview – gearbox
    • Exploded view – gearbox
    • Exploded view – gearbox housing cover and 5th gear
    • Exploded view – gearbox housing and selector mechanism
    • Exploded view – selector unit
    • Exploded view – input shaft, output shaft, differential and selector forks
    • Exploded view – selector forks
    • Servicing selector unit
    • Removing and installing selector unit
    • Servicing selector forks
    • Removing gearbox housing cover and 5th gear
    • Dismantling and assembling gearbox
    • Installing 5th gear and gearbox housing cover
    • Gearbox housing, clutch housing
    • Exploded view – gearbox housing and clutch housing
    • Servicing gearbox housing
    • Servicing clutch housing
  • Gears, shafts
    • Input shaft
    • Exploded view – input shaft
    • Dismantling and assembling input shaft
    • Adjusting input shaft
    • Renewing input shaft oil seal
    • Output shaft
    • Exploded view – output shaft
    • Dismantling and assembling output shaft
    • Adjusting output shaft
    • Reverse shaft
    • Exploded view – reverse shaft
    • Dismantling and assembling reverse shaft
  • Final drive – differential
    • Oil seals
    • Overview of fitting locations – oil seals
    • Renewing oil seal (left-side)
    • Renewing oil seal (right-side)
    • Differential
    • Exploded view – differential
    • Removing and installing flange shaft (left-side)
    • Removing and installing flange shaft (right-side)
    • Dismantling and assembling differential
    • Adjusting differential
    • Table of adjustments

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