Iveco EuroCargo Tector 12/26t OEM Service Repair Manual

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OEM Factory Iveco EuroCargo Service Manual

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Description

Iveco EuroCargo Tector 12 to 26t OEM Service Repair Manual with high-quality graphics and illustrations. Describes the characteristics, data, and correct methods for repair operations on each Iveco vehicle component.

Language: English

Format: PDF

Pages: 886

Sections:

SECTION 1 – GENERAL SPECIFICATIONS

  • Composition of the models
  • Identification data and location on the vehicle
  • Filling up
  • International lubricant designation

SECTION 2 ENGINE

  • Engine identification codes
  • Main servicing operations to be performed on the engine fitted on the vehicle
  • Warnings
  • Engine removal-refitting
  • Injectors replacement
  • Replacing seal ring front cover driving shaft
  • Replacing seal ring flywheel housing box
  • Cylinder head removal/refitting
  • Engine f4 ae 0481
  • Engine f4 ae 0681
  • Troubleshooting guide

SECTION 3 CLUTCH

  • Description
  • Specifications and data
  • Diagnostics
  • Tightening torques
  • Tools
  • Removal and refitting
  • Driven plate overhaul
  • Bleeding air from the clutch circuit
  • Thrust bearing removal refitting
  • Replacing clutch shaft support bearing
  • Hydraulic control
  • Wear indicator refitting and adjustment (15/16” clutches)
  • Adjusting operating cylinder push rod (new 15/16” clutch)
  • Checking and adjusting the clutch pedal (14” 13”/14” clutches)
  • Checking and adjusting the clutch pedal (15”/16” clutches)

SECTION 4 – GEARBOX

  • Diagnostics
  • Gearbox 2855.6
  • Gearbox 2865.6
  • Gearbox 2870.9
  • Gearbox 2895.9
  • Allison gearbox md 3060p
  • Gearbox eaton fso 5206b

SECTION 5 – PROPELLER SHAFTS

  • Description
  • Propeller shaft layout on vehicles
  • Propeller shaft specifications and data
  • Diagnostics
  • Tightening torques
  • Sliding propeller shaft removal-refitting
  • Fixed propeller shaft removalrefitting
  • Checking propeller shafts on vehicle

SECTION 6 REAR AXLES

  • Axles in tandem meritor sp 145 e
  • Disconnection
  • Reconnection
  • Checking wheel hub components
  • Dismantling inter-axle unit
  • Checking inter-axle unit components
  • Fitting inter-axle unit
  • Adjusting drive input shaft bearing end float
  • Adjusting differential lock and inter-axle control pin end-stop
  • Dismantling gear cage
  • Checking differential components
  • Assembling gear cage
  • Calculating bevel pinion position in differential casing
  • Adjusting the cap gap
  • Removing differential lock
  • Dismantling differential casing
  • Dismantling gear cage
  • Dismantling bevel pinion support
  • Checking differential components
  • Assembling gear cage
  • Specimen calculations
  • Assembling differential casing

SECTION 7 FRONT AXLES

  • Front axle 5845
  • Front axles 5842/5 5851/5
  • Front axle 5871/5

SECTION 8 SUSPENSIONS

  • Front and rear mechanical suspensions
  • Front and rear pneumatic suspensions

SECTION 9 WHEELS AND TIRES

  • Wheels and tires
  • Description
  • Specifications and data
  • Tools
  • Diagnostics
  • Static wheels balancing
  • Correction of residual static unbalance
  • Tire pressure
  • Tire behavior depending on the pressure

SECTION 10 STEERING

  • Description
  • Specifications and data
  • Diagnostics
  • Tightening torques
  • Tools
  • Zf hydraulic power steering (8095-8098)
  • Hydraulic power steering disconnection and reconnection (zf 8095-8098)
  • Hydraulic steering limiter adjustment
  • Trw tas 55 hydraulic power steering
  • Hydraulic steering limitation
  • Hydraulic power steering disconnection and reconnection (trw tas 55)
  • Air drain from hydraulic power steering circuit
  • The measure of drive case clearances detected on the steering wheel
  • Maximum pressure check in the hydraulic power steering system

SECTION 11 PNEUMATIC SYSTEM BRAKES

  • Graphic symbols for hydropneumatic systems diagrams (miscellaneous and generators)
  • Graphic symbols for hydropneumatic systems diagrams (valves)
  • Graphic symbols for hydropneumatic systems diagrams (tanks and accumulators)
  • Graphic symbols for hydropneumatic systems diagrams (converters, cylinders and calipers)
  • Graphic symbols for hydropneumatic systems diagrams (cylinders and calipers)
  • Graphic symbols for hydropneumatic systems diagrams (coupling half-joints and heads)
  • Graphic symbols for hydropneumatic systems diagrams (signaling devices and switches)
  • Graphic symbols for hydropneumatic systems diagrams (brakes)
  • Pipings and fittings
  • Braking system
  • Arrangement of a vehicle of main braking system components
  • Description
  • Brakes
  • Diagnostic
  • Tightening torques
  • Tools
  • Specifications and data pneumatic system
  • Specifications and data brakes
  • Checks of main brake system component
  • Main brake system components
  • Compressor
  • A.p.u. (air processing unit)
  • Engine brake switch
  • Engine brake solenoid valve
  • Engine brake control operating cylinder
  • Manual discharge valve
  • Safety valve (optional)
  • Duplex distributor
  • Pressure relief valve
  • Relay valve
  • Check valve
  • Parking brake control manual distributor (single vehicles)
  • Parking brake control manual distributor (vehicles adapted for towing)
  • Quick discharge valve
  • Triple control servodistributor
  • Coupling heads
  • Pressure plug valve
  • Membrane brake cylinder (for disc brakes and drum brakes)
  • Combined brake cylinder
  • Abs system with EBL function
  • Electronic unit
  • Revolutions sensors
  • Phonic wheels
  • Electro-pneumatic valve
  • Brake repairs models ml 110 el.. / 120 el..)
  • Brake calipers revision
  • Brake discs revision
  • Brake repairing
  • Checks
  • Rear brakes revision
  • Brake calipers revision types b6
  • Brake caliper overhaul type sn6-sn7
  • Rear disc brakes revision (12-18 t)
  • Brake discs revision
  • Brake discs turning and grinding
  • Rear drum brakes model 260e28ke
  • Rear brakes revision (26 t)
  • Drum turning
  • Braking gaskets replacement
  • Braking gaskets turning

SECTION 12 BODY CHASSIS

  • Cab
  • Protective body treatments
  • Checking the geometry of the chassis frame
  • General rules for working on the chassis frame
  • Precautions
  • Chassis frame
  • Repairs and checks
  • Chassis reference dimensions
  • Cab geometry
  • Seal application diagram
  • Cab anchoring and tightening torques
  • Tools
  • Repairs
  • Hydraulic cab lifting system
  • Replacing windscreen window
  • Instrument panel
  • Middle instrument panel
  • Instrument panel covering
  • Heating and ventilation

SECTION 13 SERVICE PLAN

  • Servicing
  • Service frequency
  • Extra plan operations
  • Scheduled maintenance operations
  • Extra-plan operations
  • Scheduled maintenance operations
  • Extra-plan operations
  • M1 service
  • M2 service
  • M3 service
  • Extra-plan maintenance
  • Ep1 service
  • Ep2 service
  • Ep3 service
  • Ep4 service
  • Ep5 service

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