Iveco EuroCargo Tector 12/26t OEM Service Repair Manual

Iveco EuroCargo Tector 12 to 26t OEM Service Repair Manual with high-quality graphics and illustrations. Describes the characteristics, data, and correct methods for repair operations on each Iveco vehicle component.

Language: English

Format: PDF

Pages: 886

Sections:

SECTION 1 – GENERAL SPECIFICATIONS

• Composition of the models
• Identification data and location on the vehicle
• Filling up
• International lubricant designation

SECTION 2 ENGINE

• Engine identification codes
• Main servicing operations to be performed on the engine fitted on the vehicle
• Warnings
• Engine removal-refitting
• Injectors replacement
• Replacing seal ring front cover driving shaft
• Replacing seal ring flywheel housing box
• Cylinder head removal/refitting
• Engine f4 ae 0481
• Engine f4 ae 0681
• Troubleshooting guide

SECTION 3 CLUTCH

• Description
• Specifications and data
• Diagnostics
• Tightening torques
• Tools
• Removal and refitting
• Driven plate overhaul
• Bleeding air from the clutch circuit
• Thrust bearing removal refitting
• Replacing clutch shaft support bearing
• Hydraulic control
• Wear indicator refitting and adjustment (15/16” clutches)
• Adjusting operating cylinder push rod (new 15/16” clutch)
• Checking and adjusting the clutch pedal (14” 13”/14” clutches)
• Checking and adjusting the clutch pedal (15”/16” clutches)

SECTION 4 – GEARBOX

• Diagnostics
• Gearbox 2855.6
• Gearbox 2865.6
• Gearbox 2870.9
• Gearbox 2895.9
• Allison gearbox md 3060p
• Gearbox eaton fso 5206b

SECTION 5 – PROPELLER SHAFTS

• Description
• Propeller shaft layout on vehicles
• Propeller shaft specifications and data
• Diagnostics
• Tightening torques
• Sliding propeller shaft removal-refitting
• Fixed propeller shaft removalrefitting
• Checking propeller shafts on vehicle

SECTION 6 REAR AXLES

• Axles in tandem meritor sp 145 e
• Disconnection
• Reconnection
• Checking wheel hub components
• Dismantling inter-axle unit
• Checking inter-axle unit components
• Fitting inter-axle unit
• Adjusting drive input shaft bearing end float
• Adjusting differential lock and inter-axle control pin end-stop
• Dismantling gear cage
• Checking differential components
• Assembling gear cage
• Calculating bevel pinion position in differential casing
• Adjusting the cap gap
• Removing differential lock
• Dismantling differential casing
• Dismantling gear cage
• Dismantling bevel pinion support
• Checking differential components
• Assembling gear cage
• Specimen calculations
• Assembling differential casing

SECTION 7 FRONT AXLES

• Front axle 5845
• Front axles 5842/5 5851/5
• Front axle 5871/5

SECTION 8 SUSPENSIONS

• Front and rear mechanical suspensions
• Front and rear pneumatic suspensions

SECTION 9 WHEELS AND TIRES

• Wheels and tires
• Description
• Specifications and data
• Tools
• Diagnostics
• Static wheels balancing
• Correction of residual static unbalance
• Tire pressure
• Tire behavior depending on the pressure

SECTION 10 STEERING

• Description
• Specifications and data
• Diagnostics
• Tightening torques
• Tools
• Zf hydraulic power steering (8095-8098)
• Hydraulic power steering disconnection and reconnection (zf 8095-8098)
• Hydraulic steering limiter adjustment
• Trw tas 55 hydraulic power steering
• Hydraulic steering limitation
• Hydraulic power steering disconnection and reconnection (trw tas 55)
• Air drain from hydraulic power steering circuit
• The measure of drive case clearances detected on the steering wheel
• Maximum pressure check in the hydraulic power steering system

SECTION 11 PNEUMATIC SYSTEM BRAKES

• Graphic symbols for hydropneumatic systems diagrams (miscellaneous and generators)
• Graphic symbols for hydropneumatic systems diagrams (valves)
• Graphic symbols for hydropneumatic systems diagrams (tanks and accumulators)
• Graphic symbols for hydropneumatic systems diagrams (converters, cylinders and calipers)
• Graphic symbols for hydropneumatic systems diagrams (cylinders and calipers)
• Graphic symbols for hydropneumatic systems diagrams (coupling half-joints and heads)
• Graphic symbols for hydropneumatic systems diagrams (signaling devices and switches)
• Graphic symbols for hydropneumatic systems diagrams (brakes)
• Pipings and fittings
• Braking system
• Arrangement of a vehicle of main braking system components
• Description
• Brakes
• Diagnostic
• Tightening torques
• Tools
• Specifications and data pneumatic system
• Specifications and data brakes
• Checks of main brake system component
• Main brake system components
• Compressor
• A.p.u. (air processing unit)
• Engine brake switch
• Engine brake solenoid valve
• Engine brake control operating cylinder
• Manual discharge valve
• Safety valve (optional)
• Duplex distributor
• Pressure relief valve
• Relay valve
• Check valve
• Parking brake control manual distributor (single vehicles)
• Parking brake control manual distributor (vehicles adapted for towing)
• Quick discharge valve
• Triple control servodistributor
• Coupling heads
• Pressure plug valve
• Membrane brake cylinder (for disc brakes and drum brakes)
• Combined brake cylinder
• Abs system with EBL function
• Electronic unit
• Revolutions sensors
• Phonic wheels
• Electro-pneumatic valve
• Brake repairs models ml 110 el.. / 120 el..)
• Brake calipers revision
• Brake discs revision
• Brake repairing
• Checks
• Rear brakes revision
• Brake calipers revision types b6
• Brake caliper overhaul type sn6-sn7
• Rear disc brakes revision (12-18 t)
• Brake discs revision
• Brake discs turning and grinding
• Rear drum brakes model 260e28ke
• Rear brakes revision (26 t)
• Drum turning
• Braking gaskets replacement
• Braking gaskets turning

SECTION 12 BODY CHASSIS

• Cab
• Protective body treatments
• Checking the geometry of the chassis frame
• General rules for working on the chassis frame
• Precautions
• Chassis frame
• Repairs and checks
• Chassis reference dimensions
• Cab geometry
• Seal application diagram
• Cab anchoring and tightening torques
• Tools
• Repairs
• Hydraulic cab lifting system
• Replacing windscreen window
• Instrument panel
• Middle instrument panel
• Instrument panel covering
• Heating and ventilation

SECTION 13 SERVICE PLAN

• Servicing
• Service frequency
• Extra plan operations
• Scheduled maintenance operations
• Extra-plan operations
• Scheduled maintenance operations
• Extra-plan operations
• M1 service
• M2 service
• M3 service
• Extra-plan maintenance
• Ep1 service
• Ep2 service
• Ep3 service
• Ep4 service
• Ep5 service

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