VW 6-Speed Manual Gearbox 02Q OEM Workshop Manual

VW 6-Speed Manual Gearbox 02Q OEM Workshop Manual with high-quality graphics and illustrations.

Format: PDF

Pages: 91

Delivery: The download link will instantly be sent to your email after checkout.

Covered VW Vehicles

• Polo 2018 ➤

Repair Group:

• Technical data
• Clutch
• Controls, housing
• Gears, shafts
• Final drive – differential

Contents:

• Technical data
  • Safety information
  • Safety precautions when using testers and measuring instruments during a road test
  • Safety precautions when working on vehicles with a start/stop system
  • All-wheel drive – notes on performance test
  • Identification
  • Technical data
  • Allocation gearbox – engine
  • Capacities
  • Overview – power transmission
  • Electrical components
  • Overview of fitting locations – electrical components, manual gearbox
  • Overview of fitting locations – electrical components, clutch mechanism
  • Repair instructions
  • General repair instructions
• Clutch
  • Clutch operation
  • Overview of fitting locations – clutch mechanism
  • Assembly overview – pedal cluster
  • Assembly overview – clutch hydraulics
  • Removing and installing bearing bush
  • Checking clutch master cylinder and clutch slave cylinder
  • Removing and installing clutch position sender G476
  • Removing and installing over-centre spring
  • Removing and installing clutch pedal
  • Removing and installing mounting bracket
  • Removing and installing clutch master cylinder
  • Removing and installing bleeder
  • Removing and installing lines for clutch mechanism
  • Bleeding clutch mechanism
  • Clutch
  • Determining make of clutch
• Controls, housing
  • Selector mechanism
  • Installation position – selector mechanism
  • Assembly overview – gear knob and cover
  • Assembly overview – selector mechanism
  • Removing and installing gear knob
  • Removing and installing selector mechanism
  • Repairing selector mechanism
  • Adjusting selector mechanism
  • Checking selector mechanism
  • Removing and installing gearbox
  • Removing gearbox
  • Installing gearbox
  • Specified torques for gearbox
  • Assembly mountings
  • Assembly overview – assembly mountings
  • Transporting gearbox
  • Gear oil
  • Distinguishing between different manual gearbox types when filling oil
  • Checking gear oil level
  • Dismantling and assembling gearbox
  • Assembly overview – selector unit
  • Removing and installing selector unit with gearbox installed
  • Renewing selector shaft seal
  • Gearbox housing, clutch housing
• Gears, shafts
  • Input shaft
  • Output shaft
  • Final drive – differential
  • Seals
  • Overview of fitting locations – seals
  • Renewing left seal
  • Renewing right oil seal
  • Differential