VW Golf 7 General Body Repairs (Exterior) Workshop Manual PDF (Edition 05.2017)

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Description

Master every exterior body panel job on your VW Golf Mk7 with this official 2017 PDF manual. From front wings and bumpers to glazing and trim, you’ll get:

  • Complete Repair Groups (50–66) covering body-front, bonnet & rear lid, doors, sunroof, bumpers, glazing, and exterior equipment
  • Step-by-Step Procedures for removing, installing, adjusting, and repairing every component with tooling call-outs
  • Detailed Material & Safety Notes including corrosion-protection, gas-strut handling, and alignment-bracket usage
  • Comprehensive Coverage of central locking, body seals, protective films, mirrors, emblems, and underbody cladding

Ideal for professional bodyshops and DIY enthusiasts seeking factory-accurate, illustrated repair guidance.


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Table of Contents

Body – front

  • Lock carrier
    • Assembly overview – lock carrier
    • Removing and installing lock carrier
    • Moving to and back from service position
    • Repairing lock carrier
  • Wings
    • Assembly overview – wing
    • Removing and installing wing
    • Removing and installing wing bracket
  • Bulkhead
    • Assembly overview – plenum chamber bulkhead
    • Assembly overview – plenum chamber cover
    • Removing and installing plenum chamber bulkhead
    • Removing and installing plenum chamber cover

Bonnet & rear lid

  • Bonnet
    • Assembly overview – bonnet
    • Assembly overview – Bowden cable
    • Removing and installing bonnet
    • Adjusting bonnet
    • Removing and installing bonnet lock
    • Removing and installing bonnet release lever
    • Removing and installing striker pin
    • Removing and installing hinges
    • Removing and installing insulation
    • Removing and installing gas strut
    • Releasing gas from gas strut
    • Removing and installing Bowden cable
  • Rear lid
    • Assembly overview – rear lid
    • Removing and installing rear lid
    • Adjusting rear lid
    • Removing and installing operating mechanism
    • Removing and installing hinges
    • Removing and installing striker pin
    • Removing and installing rear lid seal
    • Removing and installing gas strut
    • Releasing gas from gas strut

Tank flap unit

  • Assembly overview – tank flap unit
  • Removing and installing tank flap unit
  • Removing and installing fuel tank flap

Front doors, door components, central locking

  • Door
    • Assembly overview – door
    • Removing and installing inner door seal
    • Removing and installing outer door seal
    • Removing and installing door
    • Adjusting door
    • Adjusting striker pin
    • Removing and installing door arrester
  • Door components
    • Assembly overview – door components
    • Assembly overview – window regulator
    • Assembly overview – door handle and door lock
    • Removing and installing window regulator motor
    • Removing and installing window regulator
    • Removing and installing inner door cover
    • Removing and installing striker pin
    • Removing and installing cap on door handle
    • Removing and installing lock cylinder
    • Removing and installing door handle
    • Removing and installing door handle bracket
    • Removing and installing door lock
    • Removing and installing window channel
    • Removing and installing outer window slot seal
    • Removing and installing inner window slot seal
  • Central locking
    • Overview of fitting locations – central locking
    • Removing and installing driver door control unit J386 and front passenger door control unit J387
    • Removing and installing tank filler flap locking motor V155
    • Removing and installing ignition key battery
    • Removing and installing cap on ignition key

Rear doors, door components

  • Door
    • Assembly overview – door
    • Removing and installing door
    • Adjusting door
    • Adjusting striker pin
    • Removing and installing door arrester
    • Removing and installing inner door seal
  • Door components
    • Assembly overview – door components
    • Assembly overview – window regulator
    • Assembly overview – door handle and door lock
    • Removing and installing window regulator motor
    • Removing and installing window regulator
    • Removing and installing window crank
    • Removing and installing inner door cover
    • Removing and installing striker pin
    • Removing and installing cap on door handle
    • Removing and installing door handle
    • Removing and installing door handle bracket
    • Removing and installing door lock
    • Removing and installing window channel
    • Removing and installing outer window slot seal
    • Removing and installing inner window slot seal

Sunroof

  • Sliding sunroof
    • Assembly overview – sliding sunroof
    • Assembly overview – sunroof roller blind
    • Removing and installing sliding sunroof frame
    • Removing and installing wind deflector
    • Removing and installing glass panel
    • Adjusting sunroof panel
    • Removing and installing guide plate
    • Removing and installing front trim for sliding sunroof
    • Removing and installing J245 sliding sunroof adjustment control unit
    • Operating without current
    • Removing and installing sliding sunroof seals
    • Removing and installing sunroof roller blind
    • Programming sliding sunroof adjustment control unit J245
  • Water drain hoses
    • Assembly overview – water drainage hoses
    • Cleaning water drainage hoses
    • Removing and installing water drain hoses

Bumpers (front & rear)

  • Bumper, front
    • Assembly overview – bumper cover
    • Assembly overview – add-on parts
    • Assembly overview – impact bar
    • Removing and installing bumper cover
    • Repairing bumper cover
    • Installing holder for parking aid sender
    • Installing retainer for parking aid sender
  • Bumper, rear
    • Assembly overview – bumper cover
    • Assembly overview – guides for bumper cover
    • Assembly overview – add-on parts
    • Assembly overview – impact bar
    • Removing and installing bumper cover
    • Removing and installing impact bar
    • Repairing bumper cover
    • Installing holder for parking aid sender
    • Installing retainer for parking aid sender

Glazing

  • Repair notes
    • Minimum curing periods for bonded windows
    • Window repair
    • Installation instructions for bonded windows
    • Preparing old undamaged windows for fitting
    • Preparing new windows for installing
    • Preparing body flange for fitting
    • Cleaning off excess adhesive
  • Windscreen
    • Assembly overview – windscreen
    • Removing and installing windscreen
  • Rear windscreen
    • Assembly overview – rear window
    • Removing and installing rear window
  • Side window
    • Assembly overview – front side window
    • Assembly overview – rear side windows
    • Removing and installing front side window
    • Removing and installing rear side window

Door windows

  • Assembly overview – front door window
  • Assembly overview – rear door window
  • Removing and installing front door window
  • Removing and installing rear door window
  • Removing and installing fixed rear door window

Exterior equipment

  • Radiator grille and front trim
    • Assembly overview – radiator grille
    • Assembly overview – flap for charging bay
    • Removing and installing radiator grille
    • Removing and installing flap for charging bay
    • Removing and installing actuator
  • Spoiler
    • Assembly overview – spoiler
    • Assembly overview – side spoiler
    • Safety requirements
    • Repair notes
    • Removing and installing spoiler
    • Removing and installing side spoiler
  • Mouldings, trims, extensions
    • Assembly overview – water deflector
    • Assembly overview – side member trim
    • Assembly overview – heat shield
    • Removing and installing entry moulding
    • Removing and installing water deflector
    • Removing and installing side member trim
    • Removing and installing B-pillar trim on door
    • Removing and installing underbody heat shield
    • Removing and installing heat shield for centre exhaust system
    • Removing and installing heat shield for rear silencer
  • Noise insulation
    • Assembly overview – noise insulation
  • Underbody cladding
    • Overview of fitting locations – underbody cladding
    • Removing and installing underbody cladding
    • Removing and installing centre underbody panels
    • Removing and installing rear underbody panel
    • Removing and installing tunnel cross-piece
  • Trim film and protective film
    • Renewing protective films/decorative films
  • Exterior mirror
    • Assembly overview – exterior mirror
    • Removing and installing exterior mirror
    • Removing and installing mirror glass
    • Removing and installing mirror adjustment unit
    • Removing and installing mirror cover
    • Removing and installing mirror trim
  • Wheel housing liner
    • Assembly overview – front wheel housing liner
    • Assembly overview – rear wheel housing liner
    • Removing and installing front wheel housing liner
    • Removing and installing rear wheel housing liner
  • Lettering and emblems
    • Dimensions – lettering and emblems on rear
    • Dimensions – lettering and emblems on sides
    • Removing and installing emblems at vehicle front
    • Renewing lettering and badges at rear
    • Renewing lettering and badges on sides
  • Special add-on parts
    • Assembly overview – special add-on parts
  • Towing bracket
    • Assembly overview – towing bracket
    • Assembly overview – Bowden cable
    • Removing and installing towing bracket
    • Removing and installing Bowden cable

 

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