VW Golf 7-Speed DSG (0GC) Dual-Clutch Gearbox Workshop Manual PDF (Edition 01.2018)

Unlock every detail of the 7-speed DSG (0GC) dual-clutch gearbox used in VW Golf Mk7 (2015–2018), Sportsvan and Variant models. This official 2018 workshop manual delivers:

• Technical Data & Capacities: fill volumes, torque specs, gearbox‐engine allocations

• Safety & Identification: clutch safety, start/stop precautions, code locations

• Step-by-Step Repair Groups: clutch, mechatronic unit, bevel box, hydraulic circuits, and more

• Exploded Views & Special Tools: hook, puller, dial-gauge setups

• Maintenance Instructions: gearbox removal/installation, oil change, seal renewals

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Table of Contents

Technical data

Safety information

• General safety provisions
• Safety measures when working on vehicles with a start/stop system
• Notes on tow-starting/towing
• Safety precautions when using testers and measuring instruments during a road test

Identification

• Gearbox identification

Repair instructions

• General information
• Rules for cleanliness
• General repair instructions
• Gaskets and seals
• Nuts and bolts

Technical data (gearbox)

• Allocation gearbox – engine
• Capacities

Electrical components

• Overview of fitting locations – electrical components

Clutch

• Assembly overview – dual clutch
• Removing and installing clutch end cover
• Removing dual clutch
• Installing dual clutch

Controls, housing

• Assembly overview – mechatronic unit
• Removing and installing sump
• Removing and installing mechatronic unit

Gears, shafts

• Currently, no repairs can be made to gears and shafts

Final drive – differential

• Gear oil
  • Checking gear oil level
  • Draining and filling gear oil
• Oil seals
  • Overview of fitting locations – seals
  • Renewing left oil seal
  • Renewing right oil seal
• Differential
  • Removing and installing right flange shaft
• Components of bevel box
  • Assembly overview – components of bevel box
  • Renewing bevel box seals
  • Renewing right oil seal
  • Renewing left oil seal
  • Renewing needle bearing for right flange shaft
  • Removing and installing output flange

Transporting gearbox

Installing to engine and gearbox support

Gear oil circuit

• Assembly overview – gear oil circuit
• Removing and installing gear oil cooler
• Removing and installing gear oil filter
• Removing and installing motor for auxiliary hydraulic pump

Gear oil maintenance

• Overview of oil drain and inspection plugs
• Tools for gear oil change
• Checking gear oil level
• Draining and filling gear oil