VW Polo (AW/BZ) Exterior General Body Repairs Workshop Manual

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OEM Volkswagen PDF Repair Manuals

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Description

VW Polo (AW/BZ) Exterior General Body Repairs Workshop Manual with high-quality graphics and illustrations.

Format: PDF

Pages: 400

Delivery: The download link will instantly be sent to your email after checkout.

Covered VW Vehicles

  • Polo (AW/BZ) series

Repair Group:

  • Technical data
  • Body – front
  • Bonnet, rear lid
  • Front doors, door components, central locking
  • Rear doors, door components
  • Sunroof
  • Bumpers
  • Glazing
  • Exterior equipment

Contents:

  • Technical data  
    • Safety information  
    • Safety measures when working on vehicles with a start/stop system  
  • Body – front  
    • Lock carrier  
    • Assembly overview – lock carrier  
    • Removing and installing lock carrier  
    • Moving to and back from service position  
    • Wings  
    • Assembly overview – wing  
    • Removing and installing wing  
    • Bulkhead  
    • Assembly overview – plenum chamber bulkhead  
    • Assembly overview – plenum chamber cover  
    • Removing and installing plenum chamber bulkhead  
    • Removing and installing plenum chamber cover  
  • Bonnet, rear lid  
    • Bonnet (hood)  
    • Assembly overview – bonnet  
    • Assembly overview – Bowden cable  
    • Removing and installing bonnet  
    • Adjusting bonnet  
    • Removing and installing bonnet lock  
    • Removing and installing bonnet release lever  
    • Removing and installing striker pin  
    • Removing and installing hinges  
    • Renewing hinges  
    • Removing and installing insulation  
    • Removing and installing support rod  
    • Removing and installing Bowden cable  
    • Rear lid  
    • Assembly overview – rear lid  
    • Removing and installing rear lid  
    • Adjusting rear lid  
    • Removing and installing bonnet lock  
    • Removing and installing operating mechanism  
    • Removing and installing hinges  
    • Removing and installing striker pin  
    • Removing and installing rear lid seal  
    • Removing and installing gas strut  
    • Releasing gas from gas strut  
    • Tank flap unit  
    • Assembly overview – tank flap unit  
    • Removing and installing tank flap unit  
    • Removing and installing fuel tank flap  
  • Front doors, door components, central locking  
    • Door  
    • Assembly overview – door  
    • Removing and installing inner door seal  
    • Removing and installing outer door seal  
    • Removing and installing door  
    • Adjusting door  
    • Adjusting striker pin  
    • Removing and installing door arrester  
    • Door components  
    • Assembly overview – door components  
    • Assembly overview – window regulator  
    • Assembly overview – door handle and door lock  
    • Removing and installing window regulator motor  
    • Removing and installing window regulator  
    • Removing and installing inner door cover  
    • Removing and installing striker pin  
    • Removing and installing cap on door handle  
    • Removing and installing lock cylinder  
    • Removing and installing door handle  
    • Removing and installing door handle bracket  
    • Removing and installing door lock  
    • Removing and installing window channel  
    • Removing and installing outer window slot seal  
    • Removing and installing inner window slot seal  
    • Central locking  
    • Overview of fitting locations – central locking  
    • Removing and installing ignition key battery  
    • Removing and installing cap on ignition key  
    • Removing and installing tank filler flap locking motor V155  
  • Rear doors, door components  
    • Door  
    • Assembly overview – door  
    • Removing and installing door  
    • Adjusting door  
    • Adjusting striker pin  
    • Removing and installing door arrester  
    • Removing and installing inner door seal  
    • Removing and installing outer door seal  
    • Door components  
    • Assembly overview – door components  
    • Assembly overview – window regulator  
    • Assembly overview – door handle and door lock  
    • Removing and installing window regulator motor  
    • Removing and installing window regulator  
    • Removing and installing window crank  
    • Removing and installing inner door cover  
    • Removing and installing striker pin  
    • Removing and installing cap on door handle  
    • Removing and installing door handle  
    • Removing and installing door handle bracket  
    • Removing and installing door lock  
    • Removing and installing window channel  
    • Removing and installing outer window slot seal  
    • Removing and installing inner window slot seal  
  • Sunroof  
    • Sliding sunroof  
    • Assembly overview – sliding sunroof  
    • Assembly overview – sunroof seals  
    • Assembly overview – sunroof roller blind  
    • Removing and installing glass panel  
    • Adjusting sunroof panel  
    • Removing and installing front trim for sliding sunroof  
    • Removing and installing wind deflector  
    • Removing and installing sunroof roller blind  
    • Removing and installing sliding sunroof frame  
    • Removing and installing J245 sliding sunroof adjustment control unit  
    • Removing and installing sunroof motor V1  
    • Operating without current  
    • Removing and installing guide plate  
    • Removing and installing sliding sunroof seals  
    • Programming sliding sunroof adjustment control unit J245  
  • Bumpers  
    • Bumper, front  
    • Assembly overview – bumper cover  
    • Assembly overview – impact bar  
    • Removing and installing bumper cover  
    • Repairing bumper cover  
    • Installing holder for parking aid sender  
    • Installing retainer for parking aid sender  
    • Bumper, rear  
    • Assembly overview – bumper cover  
    • Assembly overview – impact bar  
    • Removing and installing bumper cover  
    • Removing and installing impact bar  
    • Repairing bumper cover  
    • Installing holder for parking aid sender  
    • Installing retainer for parking aid sender  
  • Glazing  
    • Repair notes  
    • Minimum curing periods for bonded windows  
    • Window repair  
    • Installation instructions for bonded windows  
    • Preparing old undamaged windows for fitting  
    • Preparing new windows for installing  
    • Preparing body flange for fitting  
    • Cleaning off excess adhesive  
    • Windscreen  
    • Assembly overview – windscreen  
    • Removing and installing windscreen  
    • Rear windscreen  
    • Assembly overview – rear window  
    • Removing and installing rear window  
    • Side window  
    • Assembly overview – rear side windows  
    • Removing and installing rear side window  
    • Door windows  
    • Assembly overview – front door window  
    • Assembly overview – rear door window  
    • Removing and installing front door window  
    • Removing and installing rear door window  
  • Exterior equipment  
    • Radiator grille and front trim  
    • Assembly overview – radiator grille  
    • Removing and installing radiator grille  
    • Spoiler  
    • Assembly overview – spoiler, GTI, R-Line  
    • Removing and installing spoiler, GTI, R-Line  
    • Mouldings, trims, extensions  
    • Assembly overview – side member trim, GTI, R-Line  
    • Removing and installing A-pillar trim  
    • Removing and installing B-pillar trim on door  
    • Removing and installing C-pillar trim on door  
    • Removing and installing entry moulding  
    • Removing and installing side member trim, GTI, R-Line  
    • Noise insulation  
    • Assembly overview – noise insulation  
    • Underbody cladding  
    • Overview of fitting locations – underbody cladding  
    • Removing and installing underbody cladding  
    • Removing and installing centre underbody panels  
    • Removing and installing rear underbody panel  
    • Exterior mirror  
    • Assembly overview – exterior mirror  
    • Removing and installing exterior mirror  
    • Removing and installing mirror glass  
    • Removing and installing mirror adjustment unit  
    • Removing and installing mirror cover  
    • Removing and installing mirror trim  
    • Removing and installing turn signal  
    • Wheel housing liner  
    • Assembly overview – front wheel housing liner  
    • Assembly overview – rear wheel housing liner  
    • Removing and installing front wheel housing liner  
    • Removing and installing rear wheel housing liner  
    • Trim film and protective film  
    • Renewing decorative film and protective film  
    • Decorative film dimensions  
    • Renewing decorative film  
    • Lettering and emblems  
    • Dimensions – lettering and emblems on rear  
    • Dimensions – lettering and emblems on sides  
    • Renewing lettering and badges on sides, GTI, R-Line  
    • Removing and installing lettering and emblems for radiator grille  
    • Renewing lettering and badges at rear  
    • Special add-on parts  
    • Assembly overview – special add-on parts, GTI, R-Line  
    • Towing bracket  
    • Assembly overview – towing bracket  
    • Removing and installing towing bracket  
    • Heat shields  
    • Overview of fitting locations – heat shields  
    • Removing and installing underbody heat shield  
    • Removing and installing heat shield for centre exhaust system  
    • Removing and installing heat shield for rear silencer 

 

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