VW Polo (AW/BZ) Interior General Body Repairs Workshop Manual

VW Polo (AW/BZ) Interior General Body Repairs Workshop Manual with high-quality graphics and illustrations.

Format: PDF

Pages: 273

Delivery: The download link will instantly be sent to your email after checkout.

Covered VW Vehicles

• Polo (AW/BZ) series

Repair Group:

• Technical data
• Interior equipment
• Passenger protection
• Trim, insulation
• Seat frames
• Seat – padding, covers

Contents:

• Technical data
  • Safety information
  • Safety measures when working on vehicles with a start/stop system
  • Safety measures when working with pyrotechnic components
  • Storage, transportation and disposal of airbag, belt tensioner and battery isolator units(pyrotechnic components)
  • Additional safety regulations for side airbag
  • Additional safety instructions for curtain airbag
  • Safety regulations for crash sensors (pressure sensors) for front side airbags
  • Additional safety instructions for repair work on seat occupied recognition for front passenger
  • airbag deactivation – country-specific
  • Measures for seat occupied recognition for front passenger airbag deactivation following an
  • accident – country-specific
  • Renewing pyrotechnic, electrical and mechanical components of the restraint system after an accident
  • Checking airbag securing parts after an accident
  • Accident without airbag triggering
  • Checking seat belts
  • Check belt webbing
  • Checking inertia reel (locking mechanism)
  • Visually checking belt buckle
  • Check operation of belt buckle
  • Checking belt relays, and buckle tongues
  • Checking securing parts and anchorage points after an accident
  • Checking seat belt restraint function for holding additional child seats (not for driver’s seat belt) – country-specific
  • Checking child seat anchors after an accident
  • Repair notes
  • Contact corrosion
  • Routing and attachment of lines
• Interior equipment
  • Compartments/covers
  • Overview of fitting locations – storage compartments/covers
  • Assembly overview – driver side dash panel cover
  • Assembly overview – steering column trim
  • Assembly overview – glove compartment
  • Assembly overview – storage compartment in roof headliner
  • Removing and installing upper steering column trim
  • Removing and installing lower steering column trim
  • Removing and installing glove compartment
  • Removing and installing glove compartment cover
  • Service position for glove compartment lid
  • Removing and installing damper element for glove compartment lid
  • Removing and installing dash panel cover on driver side
  • Removing and installing headliner storage compartment
  • Removing and installing handbrake lever boot
  • Equipment
  • Assembly overview – sun visors
  • Removing and installing sun visor
  • Removing and installing sun visor centre mount
  • Centre console
  • Assembly overview – centre console
  • Removing and installing rear centre console trim
  • Removing and installing centre console trim in front footwell
  • Removing and installing centre console
  • Removing and installing centre console bracket
  • Front centre armrest
  • Assembly overview – front centre armrest
  • Removing and installing front centre armrest
  • On inside
  • Assembly overview – interior mirror
  • Removing and installing interior mirror
  • Bonding retaining plate for interior mirror
• Passenger protection
  • Seat belts
  • Overview of fitting locations – seat belts and anchorage points
  • Assembly overview – front three-point seat belt
  • Assembly overview – rear outer three-point seat belt
  • Assembly overview – rear centre three-point seat belt
  • Assembly overview – front belt buckle
  • Assembly overview – rear belt buckle
  • Removing and installing front three-point seat belt
  • Removing and installing belt height adjuster
  • Removing and installing front belt guide
  • Removing and installing rear three-point seat belt
  • Removing and installing rear belt guide
  • Removing and installing front belt end fitting
  • Removing and installing rear outer belt end fitting
  • Removing and installing front belt buckle
  • Removing and installing rear belt buckle
  • Child seat anchors
  • Assembly overview – rear child seat anchors
  • Removing and installing rear child seat anchors
  • Airbag system
  • Overview of fitting locations – airbag system
  • Airbag control unit
  • Assembly overview – airbag control unit
  • Removing and installing airbag control unit J234
  • Driver’s airbag
  • Assembly overview – driver side airbag
  • Removing and installing airbag unit with igniter
  • Renewing connector on airbag
  • Front passenger side airbag
  • Assembly overview – front passenger side airbag
  • Removing and installing front passenger side airbag unit with igniter
  • Removing and installing key-operated switch to deactivate front passenger side airbag
  • Side airbags
  • Assembly overview – front side airbag
  • Removing and installing front side airbag with igniter
  • Curtain airbags
  • Assembly overview – curtain airbag
  • Removing and installing curtain airbag with igniter
  • Airbag crash sensors
  • Overview of fitting locations – airbag crash sensors
  • Removing and installing crash sensor for front airbag G190
  • Removing and installing front side airbag crash sensor G179 / G180
  • Removing and installing rear side airbag crash sensor G256 / G257
  • Seat belt verification
  • Removing and installing Seat occupied sensor, front passenger side G128
• Trim, insulation
  • Front door trims
  • Assembly overview – front door trim
  • Removing and installing front door trim
  • Removing and installing button trim
  • Removing and installing mirror cover trim
  • Removing and installing interior door handle
  • Rear door trims
  • Assembly overview – rear door trim
  • Removing and installing rear door trim
  • Dash panel
  • Assembly overview – dash panel
  • Removing and installing dash panel end cover
  • Removing and installing dash panel trim
  • Removing and installing dash panel insert trim
  • Removing and installing radio/navigation system blanking plate
  • Removing and installing dash panel
  • Removing and installing outer dash panel vents
  • Removing and installing centre vent
  • Removing and installing side defroster vent
  • Central tube for dash panel
  • Assembly overview – central tube for dash panel
  • Removing and installing central tube for dash panel
  • Removing and installing crash bar
  • Interior trims
  • Overview of fitting locations – interior trims
  • Assembly overview – sill panel moulding
  • Assembly overview – A-pillar trim
  • Assembly overview – B-pillar trim
  • Assembly overview – C-pillar trim
  • Assembly overview – wheel housing trim
  • Assembly overview – foot rest and floor covering
  • Removing and installing sill panel moulding
  • Removing and installing A-pillar trim
  • Removing and installing A-pillar gap cover
  • Removing and installing B-pillar trim
  • Removing and installing C-pillar trim
  • Removing and installing wheel housing trims
  • Removing and installing foot rest
  • Removing and installing floor covering
  • Luggage compartment trims
  • Overview of fitting locations – luggage compartment trims
  • Assembly overview – luggage compartment side trim
  • Assembly overview – luggage compartment floor
  • Assembly overview – lower rear lid trim
  • Removing and installing lower rear lid trim
  • Removing and installing rear shelf support
  • Removing and installing luggage compartment side trim
  • Removing and installing lock carrier trim
  • Removing and installing support for luggage compartment floor
  • Roof trims
  • Assembly overview – moulded headliner
  • Removing and installing moulded headlining
  • Installing roof reinforcement to body
• Seat frames
  • Overview of seat variants
  • Overview of fitting locations – seat variants
  • Front seats
  • Overview of fitting locations – electrical and electronic components
  • Assembly overview – front seat
  • Assembly overview – front backrest
  • Assembly overview – head restraint
  • Assembly overview – seat pan
  • Assembly overview – storage compartment
  • Assembly overview – seat height adjustment
  • Assembly overview – vehicle wallet holder
  • Removing and installing front seat
  • Connecting and disconnecting airbag adapter
  • Removing and installing handle for seat height adjustment
  • Removing and installing seat height adjustment unit
  • Removing and installing lumbar support adjustment unit
  • Removing and installing backrest adjustment unit
  • Removing and installing front backrest
  • Removing and installing head restraint
  • Removing and installing head restraint guide
  • Removing and installing bracket for seat trim
  • Removing and installing storage compartment
  • Removing and installing vehicle wallet holder
  • Removing and installing seat pan
  • Removing and installing seat trim
  • Mounting front seat on seat repair stand
  • Rear seats
  • Assembly overview – bench seat / individual seats
  • Assembly overview – locking mechanism
  • Assembly overview – head restraint and head restraint guide
  • Assembly overview – rear seat backrest
  • Removing and installing bench seat / individual seats
  • Removing and installing head restraint
  • Removing and installing head restraint guide
  • Removing and installing rear seat backrest
  • Removing and installing trim for locking mechanism
  • Removing and installing locking mechanism for rear seat backrest
  • Removing and installing inner pivot pin
  • Removing and installing backrest cover panel
• Seat – padding, covers
  • Front seat covers and padding
  • Assembly overview – cover and padding for seat pan
  • Assembly overview – cover and padding for backrest
  • Assembly overview – seat heating element
  • Assembly overview – backrest heater element
  • Removing and installing cover and padding for seat pan
  • Removing and installing backrest cover and backrest padding
  • Separating cover and padding on seat pan
  • Separating cover and padding on backrest
  • Removing and installing seat heating element Z6 / Z8
  • Removing and installing backrest heating element Z7 / Z9
  • Rear seat covers and padding
  • Assembly overview – cover and padding
  • Removing and installing covers and padding
  • Separating cover and padding