Audi A3 (8V) Servicing 4-Cylinder Engine, 2.0 ltr. 4-valve TFSI (EA 888, Gen. III, B Cycle) Workshop Manual

The Audi A3 (8V) Workshop Manual for the 2.0-liter 4-cylinder TFSI engine (EA 888, Gen. III, B Cycle) is the ultimate guide for maintaining and repairing this advanced engine. Featuring detailed instructions and expert insights, this manual covers all aspects of engine servicing, from routine maintenance to complex repairs. Perfect for professional mechanics and DIY enthusiasts, this guide ensures optimal performance and longevity of your Audi A3’s engine.

Key Features:

• B Cycle Engine Specific Coverage: Comprehensive servicing procedures tailored for the EA 888 Gen. III B Cycle engine variant in the Audi A3 (8V).
• Step-by-Step Instructions: Clear and precise steps for oil changes, timing adjustments, valve inspections, and more.
• Advanced Troubleshooting: Expert guidance to identify and resolve issues unique to the B Cycle engine design.
• Detailed Illustrations: High-quality diagrams and visuals make complex servicing tasks straightforward and accurate.
• OEM Standards Compliance: Ensures all maintenance and repair work adheres to Audi’s original specifications for quality and safety.

Format: PDF

Pages: 277

Delivery: The download link will be promptly delivered to your email upon completing the checkout process.

Covered Audi Vehicles:

• Audi A1 Sportback 2018 ➤
• Audi A3 2013 ➤
• Audi A3 Sportback China 2014 ➤
• Audi Q2 2016 ➤
• Audi Q3 2019 ➤
• Audi Q3 China 2019 ➤
• Audi TT 2015 ➤

Covered Engine IDs: CZPB, CZRA, DBFB, DKZB, DKZC, CZPC, DKZA, DKVA, DKVB, CZPA.

List of Workshop Manual Repair Groups:

• Technical data
• Removing and installing engine
• Crankshaft group
• Cylinder head, valve gear
• Lubrication
• Cooling
• Turbocharging/supercharging
• Mixture preparation – injection
• Exhaust system
• Ignition system

Contents:

• Technical data
• Identification
  • Engine number/engine data
  • Engine versions
• Safety precautions
  • Safety precautions when working on the fuel supply system
  • Safety precautions when working on vehicles with start/stop system
  • Safety precautions when using testers and measuring instruments during a road test
  • Safety precautions when working on the cooling system
  • Safety precautions when working on the exhaust system
  • Safety precautions when working on the ignition system
• Repair instructions
  • Rules for cleanliness
  • General notes
  • General repair instructions
  • Foreign particles in engine
  • Contact corrosion
  • Routing and attachment of pipes, hoses and wiring
  • Installing radiators and condensers
  • Checking vacuum system
  • Nuts, bolts
  • Identification plates
  • Use of impact wrenches
• Removing and installing engine
• Removing and installing engine
  • Removing engine
  • Separating engine and gearbox
  • Securing engine to engine and gearbox support
  • Installing engine
• Assembly mountings
• Engine cover panel
  • Removing and installing engine cover panel
• Crankshaft group
• Cylinder block (pulley end)
  • Exploded view – cylinder block (pulley end)
  • Removing and installing poly V-belt
  • Removing and installing poly V-belt tensioner
  • Removing and installing vibration damper
  • Removing and installing bracket for ancillaries
  • Removing and installing engine support
• Cylinder block (gearbox end)
  • Exploded view – cylinder block (gearbox end)
  • Removing and installing flywheel
  • Removing and installing sealing flange (gearbox end)
• Crankshaft
  • Exploded view – crankshaft
  • Crankshaft dimensions
  • Allocation of main bearing shells
  • Renewing needle bearing in crankshaft
  • Measuring axial clearance of crankshaft
  • Measuring radial clearance of crankshaft
  • Removing and installing sender wheel
• Balance shaft
  • Exploded view – balance shaft
  • Removing and installing balance shaft
  • Renewing oil seal for balance shaft (inlet side)
• Pistons and conrods
  • Exploded view – pistons and conrods
  • Removing and installing pistons
  • Removing and installing oil spray jets
  • Checking pistons and cylinder bores
  • Separating parts of new conrod
  • Checking radial clearance of conrod bearings
• Cylinder head, valve gear
• Timing chain cover
  • Exploded view – timing chain cover
  • Removing and installing timing chain cover
  • Renewing oil seal for vibration damper
• Chain drive
  • Exploded view – camshaft timing chains
  • Exploded view – drive chain for balance shaft
  • Removing and installing bearing saddle
  • Removing and installing camshaft timing chain
  • Removing and installing drive chain for balance shaft
  • Checking timing chain
• Cylinder head
  • Exploded view – cylinder head
  • Removing and installing cylinder head
  • Checking compression
• Valve gear
  • Exploded view – valve gear
  • Removing and installing camshaft
  • Installing ball for slider
  • Removing and installing actuator for camshaft adjustment
  • Removing and installing camshaft control valve 1 N205
  • Removing and installing valve stem oil seals
• Inlet and exhaust valves
  • Checking valve guides
  • Checking valves
  • Valve dimensions
• Lubrication
• Sump/oil pump
  • Exploded view – sump/oil pump
  • Engine oil
  • Removing and installing sump (bottom section)
  • Removing and installing sump (top section)
  • Removing and installing oil pump
  • Removing and installing oil level and oil temperature sender G266
• Engine oil cooler
  • Exploded view – engine oil cooler
  • Removing and installing engine oil cooler
  • Removing and installing mechanical switching valve
• Crankcase breather
  • Exploded view – crankcase breather system
  • Removing and installing oil separator
• Oil filter/oil pressure switches
  • Exploded view – oil filter
  • Exploded view – oil pressure switches/oil pressure control
  • Removing and installing piston cooling jet control valve N522
  • Removing and installing valve for oil pressure control N428
  • Removing and installing oil pressure switch F22
  • Removing and installing oil pressure switch for reduced oil pressure F378
  • Removing and installing stage 3 oil pressure switch F447
  • Checking oil pressure
• Cooling
• Cooling system/coolant
  • Connection diagram – coolant hoses
  • Checking cooling system for leaks
  • Draining and filling cooling system
• Coolant pump/thermostat assembly
  • Exploded view – coolant pump/thermostat
  • Exploded view – electric coolant pump
  • Exploded view – coolant temperature senders
  • Removing and installing electric coolant pump
  • Removing and installing coolant pump
  • Removing and installing toothed belt for coolant pump
  • Removing and installing actuator for engine temperature regulation N493
  • Removing and installing coolant temperature sender G62
  • Removing and installing radiator outlet coolant temperature sender G83
  • Removing and installing coolant valves
• Coolant pipes
  • Exploded view – coolant pipes
  • Removing and installing coolant pipes
  • Removing and installing coolant pipes for gearbox
• Radiator/radiator fans
• Turbocharging/supercharging
• Turbocharger
  • Exploded view – turbocharger
  • Removing and installing turbocharger
  • Removing and installing turbocharger air recirculation valve N249
  • Removing and installing charge pressure positioner V465
• Charge air system
  • Exploded view – charge air system
  • Exploded view – hose connections for charge air system
  • Removing and installing charge air cooler
  • Removing and installing charge pressure sender G31
  • Checking charge air system for leaks
• Mixture preparation – injection
• Injection system
• Air cleaner
• Intake manifold
• Exploded view – intake manifold
  • Removing and installing intake manifold
  • Removing and installing throttle valve module GX3
  • Cleaning throttle valve module
  • Checking intake manifold change-over function
• Injectors
  • Exploded view – fuel rail with injectors
  • Removing and installing fuel rail
  • Removing and installing injectors
  • Cleaning injectors
• Senders and sensors
  • Removing and installing fuel pressure sender G247
  • Checking fuel pressure sender G247
  • Removing and installing air mass meter G70
  • Removing and installing intake manifold sender GX9
  • Removing and installing fuel pressure sender for low pressure G410
  • Removing and installing pressure differential sender for particulate filter G1037
• High-pressure pump
  • Exploded view – high-pressure pump
  • Removing and installing high-pressure pump
  • Removing and installing high-pressure pipe
• Lambda probe
  • Exploded view – Lambda probe
  • Removing and installing Lambda probe
• Engine control unit
• Exhaust system
• Exhaust pipes/silencers
  • Exploded view – silencers
  • Separating exhaust pipes/silencers
  • Removing and installing silencers
  • Stress-free alignment of exhaust system
  • Checking exhaust system for leaks
  • Installation position of clamp
• Emission control system
  • Exploded view – emission control system
  • Removing and installing catalytic converter
  • Removing and installing particulate filter
• Exhaust gas temperature control
  • Exploded view – exhaust gas temperature control
  • Removing and installing parts of exhaust gas temperature control
• Secondary air system
• Ignition system
• Ignition system
  • Exploded view – ignition system
  • Removing and installing ignition coils with output stages
  • Removing and installing knock sensor 1 G61
  • Removing and installing Hall senders
  • Removing and installing engine speed sender G28