Lamborghini Gallardo 2004 Workshop Manual & Wiring Diagrams – Engine, E-Gear, Manual Gearbox, AWD, ABS, Airbag, Electrical Systems & Illustrated Parts

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Complete Lamborghini Gallardo MY2004 workshop manual covering engine maintenance and repair, manual gearbox and E-Gear systems, clutch, front and rear differentials, AWD drivetrain, brakes/ABS, suspension, steering, HVAC, airbags, body systems, diagnostics, electrical wiring diagrams and extensive illustrated parts breakdowns. Supplied as a 1,397-page digital PDF.

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Vehicle Coverage

  • Lamborghini Gallardo MY2004
    • Early Gallardo technical documentation
    • Manual gearbox coverage
    • E-Gear coverage
    • 10-cylinder engine component coverage
    • AWD drivetrain and front/rear differential systems
    • MY2004 USA electrical wiring diagrams
  • Publication references inside manual: 12/2003 and 12/2004
  • Total PDF: 1,397 pages
  • Core Gallardo technical content: approximately 1,376 pages
  • Approx. file size: 53.9 MB
  • Format: PDF
  • Language: English

Technical Highlights

  • 10-cylinder engine component breakdowns
  • Engine maintenance and servicing
  • Engine removal and installation
  • Camshaft / timing system
  • Crankshaft and connecting rods
  • Pistons and cylinder heads
  • Engine oil and lubrication
  • Cooling system
  • Intake and fuel systems
  • Emission control
  • Exhaust system
  • Manual transmission
  • Clutch servicing and bleeding
  • E-Gear hydraulic actuator system
  • E-Gear valve group
  • Gearbox removal and installation
  • Front differential
  • Rear differential
  • Propeller shaft and AWD drivetrain
  • Front and rear driveshafts
  • ABS / ESP braking system
  • Front and rear brake servicing
  • Suspension
  • Steering and power steering
  • Wheels and tyres
  • Air conditioning
  • Airbag / restraint system
  • Body and frame
  • Dashboard and interior equipment
  • Diagnostic systems
  • OBD II diagnostic connection
  • Power supply and control-unit diagrams
  • Lighting circuits
  • ZKE system
  • K-line diagnostic communication
  • Radio / audio wiring
  • E-Gear electrical schematics
  • Body electrical circuits

Table of Content

  • Illustrated Engine & Parts Reference
    • Crankcase
    • Lower crankcase
    • Oil sump
    • Distribution / timing cover
    • Left cylinder-head covers
    • Left cylinder head
    • Right cylinder-head covers
    • Right cylinder head
    • Crankshaft and connecting rods
    • Pistons
    • Right-head timing system
    • Left-head timing system
    • Main timing system
  • Lubrication System
    • Oil filter
    • Oil pump
    • Oil-system radiator
    • Oil lines and temperature sensing
  • Cooling System
    • Water pump
    • Cooling-system piping
    • Expansion tank
    • Water temperature sensors
    • Radiators
    • Electric fans
    • Air conveyors
  • Intake & Engine Air
    • Intake manifold
    • Motor-driven throttle bodies
    • TMAP sensor
    • Fuel injectors
    • Intake actuators
    • Air-filter box
  • Fuel & Emissions
    • Right fuel tank
    • Left fuel tank
    • Fuel-tank installation
    • Fuel system
    • Fuel filters
    • Solenoid valves
    • Emission-control system
    • Oxygen sensors
  • Exhaust System
    • Exhaust manifolds
    • Catalytic converter assemblies
    • Oxygen sensors
    • Thermocouples
    • Silencer assemblies
    • Exhaust terminals
    • Vacuum-controlled exhaust components
  • Air Conditioning
    • A/C compressor
    • Condenser
    • Receiver / dehydrator
    • Refrigerant pipes
    • HVAC unit
    • Climate distribution box
  • Clutch
    • Clutch and flywheel
    • Thrust bearing
    • Clutch hydraulic service
  • Gearbox & Transmission
    • Gearbox assembly
    • Gearbox / rear differential case
    • Gearbox oil pump
    • Mechanical actuator
    • Gearbox shifting rods and forks
    • Main shaft
    • Driven shaft
    • Output / dismissal shaft
    • Rear differential
    • Gear selector controls
    • Manual transmission controls
  • E-Gear System
    • E-Gear actuator assembly
    • E-Gear actuator subassemblies
    • Actuator group
    • Position sensors
    • Hydraulic valve group
    • Pressure sensor
    • Storage accumulator
    • High-pressure lines
    • Hydraulic connections
    • E-Gear removal and installation
  • AWD & Differentials
    • Propeller shaft
    • Front driveshafts
    • Rear driveshafts
    • Front differential assembly
    • Front differential case
    • Front differential internals
    • Viscous coupling
    • Rear differential
    • Differential bearings and gears
  • Front Suspension
    • Front arms
    • Upper and lower control arms
    • Stabilizer bar
    • Wheel carriers
    • Shock absorbers
    • Springs
  • Rear Suspension
    • Rear arms
    • Stabilizer bar
    • Wheel carriers
    • Shock absorbers
    • Springs
  • Steering
    • Steering column
    • Steering wheel
    • Steering switches
    • Power steering
    • Steering rack
    • Hydraulic pump
    • Reservoir and lines
  • Brake System
    • Hydraulic brake system
    • ABS / ESP control unit
    • Brake lines
    • Front brake discs
    • Front brake calipers
    • Front pads
    • Rear brake discs
    • Rear brake calipers
    • Rear pads
    • Hand-brake system
    • Brake and clutch pedals
    • Power-brake system
  • Wheels & Tyres
    • Front wheels and tyres
    • Rear wheels and tyres
    • Rims
    • Valves and hub components
  • Body & Exterior
    • Front bumper
    • Rear bumper
    • Roof panel
    • Front hood
    • Heat shields
    • Exterior rear-view mirrors
    • Windows
  • Interior Equipment
    • Dashboard assembly
    • Dashboard
    • Driver-side storage
    • Passenger-side storage
    • Chassis-related interior components
    • Dashboard instruments
    • Hi-Fi system
    • Dashboard ventilation ducts
  • Starting & Ignition
    • Alternator and drive belts
    • Ignition system
    • Starter
    • Electrical components

Maintenance & Workshop Procedures

  • General Information
    • Manual introduction
    • General safety rules
    • Workshop precautions
    • Service personnel information
    • Pre-delivery checks
  • Scheduled Maintenance
    • Scheduled service plan
    • Engine checks
    • Fluid inspections
    • Chassis inspections
    • Periodic service operations
  • Special Tools
    • Engine special tools
    • Timing tools
    • Workshop service tools
  • Engine Maintenance
    • Engine-oil level checking
    • Engine-oil topping up
    • Coolant-level inspection
    • Spark-plug checking and replacement
    • Belt tension checking and adjustment
    • Mechanical engine timing
    • Fuel-filter replacement
    • Activated-carbon filter replacement
    • Coolant replacement
    • Engine oil and filter replacement
    • Air-filter replacement
    • Muffler replacement
    • Oxygen-sensor replacement
    • Engine / powertrain removal and installation
  • Diagnostic Systems
    • LARA-AS diagnostic system
    • LDAS32 diagnostic system
    • Fault-code reading
    • Vehicle identification
    • Parameter monitoring
    • Diagnostic software functions
  • Clutch
    • Manual gearbox clutch bleeding
  • Manual Gearbox
    • Shift-control adjustment
    • Gearbox and rear-differential oil inspection
    • Removal and installation
  • E-Gear
    • E-Gear removal
    • E-Gear installation
    • Hydraulic actuator system
  • Front Differential
    • Differential-oil level inspection
  • Brakes & ABS
    • Brake-fluid level
    • Hand-brake adjustment
    • Brake-system bleeding
    • Front brake-pad replacement
    • Rear brake-pad replacement
    • Hand-brake pad replacement
  • Suspension & Steering
    • Hydraulic-fluid inspection
    • Steering and suspension service
  • Wheels & Tyres
    • Wheel removal and installation
    • Tyre-related servicing
  • A/C System
    • Cabin / pollen-filter replacement
  • Airbag
    • Passenger airbag replacement
    • Restraint-system servicing
  • Body & Frame
    • Body-component disassembly
    • Body-component installation
    • Engine trim-panel removal and installation

Electrical Wiring Diagrams

  • Display Diagrams
    • Electrical diagram identification and layout
  • Power Supply
    • Main power feeds
    • Distribution circuits
  • Control Units
    • Electronic control modules
    • Module power and communication
  • LIE System
    • EL0401–EL0412 circuit groups
  • GFA System
    • GFA electrical circuit
  • Air Conditioning Electrical System
    • A/C system
    • Multi-page HVAC wiring
    • Sensors and control circuits
  • Lighting System
    • Number-plate lighting
    • Indicators
    • Front side markers
    • Running lights
    • Rear side markers
    • Rear fog lamps
    • Reverse lamps
    • Brake lamps
    • High-mounted brake lamp
    • High / low beams
    • Emergency indicators
    • Clearance and threshold lights
    • Interior and luggage-compartment lights
  • ZKE / Body Access System
    • Anti-theft siren
    • ZKE antenna
    • Volumetric sensor
    • Anti-theft exclusion switch
    • Left door unlocking and lock circuits
    • Right door unlocking and lock circuits
    • Anti-theft LEDs
    • Engine bonnet microswitch
    • Front bonnet microswitch
    • Fuel-filler flap motor
    • Exterior rear-view mirrors
  • Braking Electrical System
    • ABS system
    • Brake-fluid level sensor
    • Brake-pad wear sensor
    • Hand-brake microswitch
    • Brake-pedal switch
  • Airbag System
    • Airbag electrical circuits
    • Restraint-system control
  • E-Gear Electrical System
    • E-Gear control circuits
    • Actuator system
    • Reverse-gear input
    • NORM / SPORT / slippery-road selection
    • E-Gear control-unit connections
  • Radio System
    • Radio Symphony II
    • Audio-system connections
  • Body Electrical
    • Windshield washer level
    • Windshield wiper motor and pump
    • Headlight washer pump
    • Warning horns
    • Fuel-tank level sensors
    • Cooling-fluid temperature sensing
    • External temperature sensor
    • Alternator warning circuit
    • Central instrument panel
    • Sun-visor button panel
    • Homelink button panel
    • Glove-box lighting
    • Internal rear-view mirror
    • Board computer
    • OBD II diagnostic socket
  • K-Line System
    • Diagnostic communication lines
    • Electronic-module diagnostic connections

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