Porsche 911 Carrera 2 / Carrera 4 (964) Body Workshop Manual – Body Repair, Doors, Windows, Bumpers & Interior Systems

Vehicle Coverage

• Porsche 911 Carrera 2 (964)

• Porsche 911 Carrera 4 (964)

Model years approximately:

• 1989

• 1990

• 1991

• 1992

• 1993

• 1994

Systems covered:

• Body structure and repair dimensions

• Front body section repairs

• Center body structure

• Rear body structure

• Doors and lids

• Bumpers and exterior equipment

• Window and glazing systems

• Interior trim and equipment

• Airbag safety systems

• Seats and seat heating diagnostics

Technical Highlights

• Body repair measurement dimensions

• Sheet metal repair procedures

• Front body section replacement instructions

• Roof replacement and repair methods

• Side panel and wheel housing repair procedures

• Rear body structure replacement procedures

• Door dismantling and assembly procedures

• Bumper removal and installation

• Window removal and bonding procedures

• Exterior trim installation procedures

• Interior trim removal procedures

• Airbag handling and safety regulations

• Seat heating diagnostic procedures

The manual also provides factory body repair techniques used for collision repair and restoration, including structural component replacement and welding procedures.

Table of Content

Body – General

• Repair inspection dimensions

• Special tools and sheet metal repair equipment

• Safety notes

• HS steel body panels

Body – Front Section

• Partially renewing the front section

• Completely renewing the front section

• End part replacement

• Partial replacement of wheel house and side member

• Partial replacement of the fender connection plate

Body – Center Section

• Partially replacing door sill with side member and floor pan

• Partially replacing door sill with side member

• Replacing door sill

• Replacing the complete roof

• Replacing part of roof

• Removing cracking noises in the roof rail area

Body – Rear Section

• Renewing the rear axle cross tube

• Renewing side panel with inner side section and side member

• Renewing rear axle cross member

• Partly renewing rear section of body

• Renewing engine mount

• Partly renewing side panel

• Replacing threaded section of oil filler neck

Lids

• Adjusting upper lock section

• Dismantling and assembling front cover

• Dismantling and assembling rear cover

Doors

• Dismantling and assembling the door

• Adjusting height stop of door window

Bumpers

• Removing and installing the front end panels and bumper

• Removing and installing the tail panels and bumper

Glazing / Window Control

• Removing and installing vehicle windows

• Removing and installing windshield

• Removing and installing side windows

• Removing and installing rear window

• Bonding interior rearview mirror

Exterior Equipment

• Color range as from model 1989

• Color range as from model 1990

• Color range as from model 1991

• Color range as from model 1992

• Removing and installing rear spoiler

• Removing and installing sill cover

• Removing and installing underbody cladding

• Bonding retainer bracket to side member panel

Interior Equipment

• Safety regulations for handling airbag vehicles

• Removing and installing airbag components

• Checking airbag system operation

• Acceleration sensors information

• Floor sound deadening

• Checking safety belts

• Correct disposal of airbag units

• Replacing horn buttons on airbag steering wheel

Additional Systems

• Replacing front cover rail and front compartment carpet

• Removing and installing glove compartment lid

• Seat heating diagnostics

• Calibrating controllable seat heating

File Information

• File type: PDF

• Language: English

• Pages: 260

• Manufacturer: Porsche AG

• Document type: Factory Workshop Manual

• Manual volume: Volume 5 – Body

• System coverage:

  • Body structure

  • Sheet metal repair

  • Doors

  • Lids

  • Bumpers

  • Windows and glazing

  • Exterior trim

  • Interior equipment

  • Airbag systems

  • Seats and seat heating

• Vehicle models:

  • Porsche 911 Carrera 2 (964)

  • Porsche 911 Carrera 4 (964)

• Delivery: Fast download link