Porsche 911 Carrera 2 / Carrera 4 Chassis Workshop Manual – Suspension, Brakes, Steering, ABS & Wheel Alignment (964)

Vehicle Coverage

• Porsche 911 Carrera 2 (964)

• Porsche 911 Carrera 4 (964)

• Model Years: approx. 1989 – 1994

Systems covered:

• Front wheel suspension

• Rear wheel suspension

• Drive shafts and half shafts

• Brake systems

• Brake hydraulics and boosters

• Steering system

• ABS diagnostics

• Wheel alignment and suspension geometry

• Wheels and tires

Technical Highlights

This workshop manual includes:

• Complete front axle and rear axle service procedures

• Torque specifications for suspension, steering and braking components

• Wheel carrier installation procedures

• Control arm and ball joint service

• Drive shaft removal and installation

• Spring strut dismantling and assembly

• Rear wheel bearing replacement procedures

• ABS system diagnostics and troubleshooting

• Suspension alignment specifications

• Ride height and wheel load adjustment methods

• Special tools required for chassis service

The manual also contains detailed exploded diagrams and component identification charts, allowing technicians to correctly identify suspension parts and installation order.

Table of Content

Front Wheel Suspension, Axle Shaft

• Tightening torques for front axle

• Installation instructions for wheel carrier

• Dismantling and assembling wheel suspension

• Removing and installing halfshaft

• Dismantling and assembling spring strut

Rear Wheel Suspension, Axle Shaft

• Tightening torque for rear axle

• Notes on recessed spring strut mount (from 1991 model)

• Dismantling and assembling rear wheel suspension

• Replacing wheel bearings

• Removing and installing spring strut

• Dismantling and assembling rear spring strut

• Removing and installing drive shaft

Wheels, Tires, Alignment

• Wheels and tires

• Suspension alignment settings

• Sample measuring chart

• Fitting 16″ and 17″ cup design wheels

• Wheel alignment procedures

• Ride height adjustment

• Wheel load balancing

Brake System

• Mechanical brake components

• Brake pad thickness inspection

• Brake disc runout and thickness checks

• Front and rear brake assembly procedures

• Handbrake adjustment

Brake Hydraulics

• Brake fluid bleeding procedures

• Brake booster pressure testing

• Pressure warning switch replacement

Steering System

• Steering torque specifications

• Rack and pinion steering service

• Steering gear removal and installation

• Steering ignition lock removal

• Hydraulic steering pressure tests

ABS System

• Acceleration sensors

• ABS testing with Porsche tester

• PDAS diagnostics and troubleshooting

File Information

• File type: PDF

• Language: English

• Pages: 183

• Manufacturer: Porsche AG

• Document type: Factory Workshop Manual

• Vehicle models:

  • Porsche 911 Carrera 2 (964)

  • Porsche 911 Carrera 4 (964)

• Delivery: Fast download link