Volvo Penta G-20/26 (TD1030ME/VE/G/GE/P/V/VE, TWD1031VE/GE, TAD1032GE, TWD1210G/P/V, TWD1211G/P/V, TWD1230ME/VE, TAD1230G/P/V, TAD1231GE, TWD1231VE, TAD1232GE) Workshop Manual

Volvo Penta G-20/26 (TD1030ME/VE/G/GE/P/V/VE, TWD1031VE/GE, TAD1032GE, TWD1210G/P/V, TWD1211G/P/V, TWD1230ME/VE, TAD1230G/P/V, TAD1231GE, TWD1231VE, TAD1232GE) Workshop Manual with high-quality graphics and illustrations.

Format: PDF

Pages: 164

Delivery: The download link will instantly be sent to your email after checkout.

Coverage:

• TD1030ME/VE
• TAD1030G/GE/P/V/VE
• TWD1030ME/VE
• TWD1031VE
• TAD1031GE
• TAD1032GE
• TWD1210G/P/V
• TWD1211G/P/V
• TWD1230ME/VE
• TAD1230G/P/V
• TAD1231GE
• TWD1231VE
• TAD1232GE

Contents:

• General instructions
  • Safety precautions
    • Introduction
    • Important
  • General information
    • About this Workshop Manual
    • Spare parts
    • Certificated engines
  • Repair instructions
    • Our joint responsibility
    • Tightening torques
    • Tightening torque w Protractor tightening
    • Lock nuts
    • Strength classes
    • Sealant
    • Safety rules for fluorocarbon rubber
  • Location of identification plates
• Special tools
  • Other special equipment
• Engine body
  • Design and function
    • Nitro-carburated timing gears
  • Service procedures
    • Cylinder head, removing
    • Cylinder head, dismantling
    • Cylinder head, leakage test
    • Cylinder head, inspection
    • Cylinder head, surface grinding
    • Cylinder head, milling of sealing
    • grooves, 12 ltr engines
    • Valve guides, inspection
    • Valve guides, replacement
    • Valve seats, replacement
    • Valve seats and valves, grinding
    • Valve springs, checking
    • Rocker mechanism, overhauling
    • Cylinder head, assembly
    • Cylinder head, fitting
    • Valves, adjustment
    • Cylinder liners and pistons, removing
    • Cylinder liner, inspection
    • Cylinder liners, honing
    • Cylinder liner seats, overhauling
    • Cylinder block, surface grinding
    • Pistons, checking
    • Piston rings, checking
    • Connecting rods, checking
    • Connecting rod bushings, replacement
    • Pistons, rings and connecting rods, assembly
    • Cylinder liners and pistons, fitting
    • Front crankshaft seal, replacement
    • Timing gear cover, removing
    • Timing gear cover, fitting
    • Timing gears, removing
    • Timing gears, inspection
    • Timing gears, fitting
    • Timing gear casing, removing and fitting
    • Camshaft, checking of wear
    • Valve timing, checking
    • Camshaft, removing
    • Camshaft and tappets, inspection
    • Camshaft, measurement
    • Camshaft bearings, replacement
    • Camshaft, fitting
    • Crankshaft, removing
    • Crankshaft, inspection
    • Crankshaft, grinding
    • Crankshaft, fitting
    • Main bearings, replacement
    • Rear crankshaft seal, replacement
    • Flywheel bearing, changing
    • Flywheel ring gear, replacement
    • Flywheel, checking for warp
    • Flywheel casing, checking for warp
    • Flywheel casing, removing/fitting
• Lubricating system
  • Design and function
    • General
  • Service procedures
    • Oil pressure, checking
    • Oil pump, removing
    • Oil pump, reconditioning
    • Oil pump, fitting
    • Oil pump, fitting
    • Oil cooler, changing
    • Oil cooler, leakage test
• Fuel system
  • Design and function
    • General
    • Injection pump
    • Injection timing adjuster
    • Governors
    • Fuel delivery pipes
    • Feed pump
    • Hand primer pump
    • Injectors
    • Smoke limiter
    • Fuel shut-off valve for stopping the engine
  • Service procedures
    • Injection pump, removing
    • Injection pump, fitting and adjusting
    • Injection pump, setting on the engine
    • Pump coupling, checking and replacement of laminates
    • Injection pump’s drive
    • Injection pump’s drive, replacement of sealing ring
    • Revs, adjustment
    • Feed pressure, checking
    • Feed pump, replacement
    • Feed pump, reconditioning
    • Smoke limiter, replacement of diaphragm
    • Fuel shut-off valve, cleaning
    • Fuel shut-off valve, troubleshooting
    • Fuel filter, replacement
    • Bleeding
    • Injectors, replacement
    • Recommendations for adjusting opening
    • pressure, setting pressure and changing
    • injectors
    • Injectors, reconditioning
    • Opening pressure, adjusting
    • Copper sleeve for injectors, replacement
    • Removal of sealing screw
• Intake and exhaust systems
  • Design and function
    • Starting heater
    • Turbocharger
    • Charge air cooler (Intercooler)
  • Service procedures
    • Boost pressure, checking
    • Exhaust back pressure, checking
    • Bearing clearance, checking
    • Turbocharger, removing
    • Holset turbocharger
    • KKK Turbocharger
    • Schwitzer turbocharger
    • Turbocharger, cleaning
    • Turbocharger, inspection
    • Turbocharger, fitting
    • Exhaust manifold, changing gaskets
    • Charge air cooler, checking for leakage (TAD)
• Cooling system
  • Design and function
    • Cooling system
    • Coolant pump
    • Thermostat, thermostat housing
  • Service Procedures
    • Coolant pump, changing
    • Coolant pump, overhauling
    • Changing thermostat
    • Thermostat, function check
    • Coolant distributor pipe, changing (Only 12 ltr engines)
    • Thermostatically controlled cooling fan, function check
    • Thermostatically controlled cooling fan, changing
    • Coolant
    • Checking the coolant level
    • Draining the coolant
    • Filling the coolant
    • Checking the temperature gauge
    • Coolant loss
    • Charge air cooler insert, changing (TWD)
    • Checking the radiator (TAD/TWD)
    • Cleaning the cooling system
    • Pressure-testing the cooling system
    • Checking the pressure valve
• Electrical system
  • Important
  • Arc welding
  • Starting with auxiliary battery
  • Electronic speed governor
  • Wiring diagrams
• Troubleshooting
• References to service bulletines