Volvo Penta G-20/26 (TD1030ME/VE/G/GE/P/V/VE, TWD1031VE/GE, TAD1032GE, TWD1210G/P/V, TWD1211G/P/V, TWD1230ME/VE, TAD1230G/P/V, TAD1231GE, TWD1231VE, TAD1232GE) Workshop Manual with high-quality graphics and illustrations.
Format: PDF
Pages: 164
Delivery: The download link will instantly be sent to your email after checkout.
Coverage:
- TD1030ME/VE
- TAD1030G/GE/P/V/VE
- TWD1030ME/VE
- TWD1031VE
- TAD1031GE
- TAD1032GE
- TWD1210G/P/V
- TWD1211G/P/V
- TWD1230ME/VE
- TAD1230G/P/V
- TAD1231GE
- TWD1231VE
- TAD1232GE
Contents:
- General instructions
- Safety precautions
- Introduction
- Important
- General information
- About this Workshop Manual
- Spare parts
- Certificated engines
- Repair instructions
- Our joint responsibility
- Tightening torques
- Tightening torque w Protractor tightening
- Lock nuts
- Strength classes
- Sealant
- Safety rules for fluorocarbon rubber
- Location of identification plates
- Safety precautions
- Special tools
- Other special equipment
- Engine body
- Design and function
- Nitro-carburated timing gears
- Service procedures
- Cylinder head, removing
- Cylinder head, dismantling
- Cylinder head, leakage test
- Cylinder head, inspection
- Cylinder head, surface grinding
- Cylinder head, milling of sealing
- grooves, 12 ltr engines
- Valve guides, inspection
- Valve guides, replacement
- Valve seats, replacement
- Valve seats and valves, grinding
- Valve springs, checking
- Rocker mechanism, overhauling
- Cylinder head, assembly
- Cylinder head, fitting
- Valves, adjustment
- Cylinder liners and pistons, removing
- Cylinder liner, inspection
- Cylinder liners, honing
- Cylinder liner seats, overhauling
- Cylinder block, surface grinding
- Pistons, checking
- Piston rings, checking
- Connecting rods, checking
- Connecting rod bushings, replacement
- Pistons, rings and connecting rods, assembly
- Cylinder liners and pistons, fitting
- Front crankshaft seal, replacement
- Timing gear cover, removing
- Timing gear cover, fitting
- Timing gears, removing
- Timing gears, inspection
- Timing gears, fitting
- Timing gear casing, removing and fitting
- Camshaft, checking of wear
- Valve timing, checking
- Camshaft, removing
- Camshaft and tappets, inspection
- Camshaft, measurement
- Camshaft bearings, replacement
- Camshaft, fitting
- Crankshaft, removing
- Crankshaft, inspection
- Crankshaft, grinding
- Crankshaft, fitting
- Main bearings, replacement
- Rear crankshaft seal, replacement
- Flywheel bearing, changing
- Flywheel ring gear, replacement
- Flywheel, checking for warp
- Flywheel casing, checking for warp
- Flywheel casing, removing/fitting
- Design and function
- Lubricating system
- Design and function
- General
- Service procedures
- Oil pressure, checking
- Oil pump, removing
- Oil pump, reconditioning
- Oil pump, fitting
- Oil pump, fitting
- Oil cooler, changing
- Oil cooler, leakage test
- Design and function
- Fuel system
- Design and function
- General
- Injection pump
- Injection timing adjuster
- Governors
- Fuel delivery pipes
- Feed pump
- Hand primer pump
- Injectors
- Smoke limiter
- Fuel shut-off valve for stopping the engine
- Service procedures
- Injection pump, removing
- Injection pump, fitting and adjusting
- Injection pump, setting on the engine
- Pump coupling, checking and replacement of laminates
- Injection pump’s drive
- Injection pump’s drive, replacement of sealing ring
- Revs, adjustment
- Feed pressure, checking
- Feed pump, replacement
- Feed pump, reconditioning
- Smoke limiter, replacement of diaphragm
- Fuel shut-off valve, cleaning
- Fuel shut-off valve, troubleshooting
- Fuel filter, replacement
- Bleeding
- Injectors, replacement
- Recommendations for adjusting opening
- pressure, setting pressure and changing
- injectors
- Injectors, reconditioning
- Opening pressure, adjusting
- Copper sleeve for injectors, replacement
- Removal of sealing screw
- Design and function
- Intake and exhaust systems
- Design and function
- Starting heater
- Turbocharger
- Charge air cooler (Intercooler)
- Service procedures
- Boost pressure, checking
- Exhaust back pressure, checking
- Bearing clearance, checking
- Turbocharger, removing
- Holset turbocharger
- KKK Turbocharger
- Schwitzer turbocharger
- Turbocharger, cleaning
- Turbocharger, inspection
- Turbocharger, fitting
- Exhaust manifold, changing gaskets
- Charge air cooler, checking for leakage (TAD)
- Design and function
- Cooling system
- Design and function
- Cooling system
- Coolant pump
- Thermostat, thermostat housing
- Service Procedures
- Coolant pump, changing
- Coolant pump, overhauling
- Changing thermostat
- Thermostat, function check
- Coolant distributor pipe, changing (Only 12 ltr engines)
- Thermostatically controlled cooling fan, function check
- Thermostatically controlled cooling fan, changing
- Coolant
- Checking the coolant level
- Draining the coolant
- Filling the coolant
- Checking the temperature gauge
- Coolant loss
- Charge air cooler insert, changing (TWD)
- Checking the radiator (TAD/TWD)
- Cleaning the cooling system
- Pressure-testing the cooling system
- Checking the pressure valve
- Design and function
- Electrical system
- Important
- Arc welding
- Starting with auxiliary battery
- Electronic speed governor
- Wiring diagrams
- Troubleshooting
- References to service bulletines
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