Volvo Penta Marine (30GS, 43G, 50G, 57G, 74G, 82G, DPX) Engine Components Workshop Manual with high-quality graphics and illustrations.
Format: PDF
Pages: 384
Delivery: Upon completion of the checkout process, the download link will be promptly dispatched to your designated email address.
Coverage:
- 30GSMEFS, 30GSPEFS
- 43GLPEFS, 43GiPEFS
- 50GLPEFS, 50GiPEFS
- 57GSPEFS, 57GSiPEFS
- 74GiPEFS, 74GSiPEFS
- 82GSiPEFS
- DPX385XEFS, DPX415XEFS
- Battery Cable Requirements
- Belt Adjustments
- Alternator
- Power Steering
- Belt Tension
- Compression Pressure Limit Chart
- Conversion Charts
- Drill
- Metric
- Crankcase Oil
- Engine Break-in
- Engine Compression Testing
- Engine Troubleshooting Guides
- Gasolines Containing Alcohol
- Gasoline Requirements
- Intake Manifold Vacuum Testing
- Introduction
- 20-Hour Check
- Off-Season Storage Preparations
- Oil Filter
- Periodic Maintenance Chart
- Positive Closed-Type Ventilation System
- Power Steering Fluid Level
- Power Trim/Tilt Fluid Level
- Preparation for Boating After Storage
- Steering System Lubrication
- Submerged Engine
- Symbols
- Torque Specifications, General
- Troubleshooting - System Isolation
- Tune-up Specifications
- Tuning the Engine
- Assembling Piston and Connecting Rod
- Camshaft Installation
- Bearings
- Installation
- Removal
- Cleaning and Inspection
- Measurements
- Cleanliness and Care Guidelines
- Crankshaft and Connecting Rod Bearings:
- Cleaning and Inspection
- Measuring Bearing Clearance
- Connecting Rod Side Clearance
- Crankshaft End Play
- Crankshaft Runout
- Cylinder Bores
- Boring
- Honing
- Measuring Taper and Out-of-Round
- Reconditioning
- Removing Ridge
- Cylinder Head:
- Assembly
- Cleaning and Inspection
- Disassembly
- Repair
- Reaming Valve Guides
- Valve Grinding
- Valve Seat Grinding
- Engine Gaskets Replacement
- General Description
- Piston and Connecting Rod
- Measuring Piston to Pin Clearance
- Installing Piston Rings
- Piston Selection
- RTV Sealer / Anaerobic Gasket Eliminator
- Special Tools
- Thread Repair
- Camshaft
- Camshaft Bearings
- Circulating Pump
- Connecting Rod Bearings
- Crankshaft
- Crankshaft Bearings
- Cylinder Block
- Cylinder Head
- Distributor Lower Bearing
- Engine Coupler Replacement
- Engine Specifications
- Exhaust Hose Replacement
- General Motors Tools
- High-Rise Exhaust Elbow Replacement
- Hydraulic Valve Lifter
- Intake/Exhaust Manifold
- Oil Filter Bypass Valve
- Oil Pan Replacement
- Oil Pump
- Oil Seal Replacement, Rear Main Bearing
- Oil Seal Retainer Replacement
- Piston Rings
- Piston and Connecting Rod
- Timing Gear Cover
- Torque Specifications
- Valve Lash Adjustment
- Valve Spring and Seal Repair
- Accessories
- Balance Shaft
- Balancer, Crankshaft
- Camshaft
- Cleaning
- Circulating Pump
- Crankshaft and Bearings
- Cylinder Block
- Bylinder head
- Engine
- Coupler Replacement
- Draining
- Front Cover
- Front Mount
- Lubrication
- Exhaust
- Manifold
- High-Rise Elbow Replacement
- Hose Replacement
- General Description
- Intake Manifold
- Intermediate Pipe Replacement
- Materials Required
- Oil Pan
- Oil Pump
- Pistons and Connecting Rods
- Rear Oil Seal, Crankshaft
- Rear Oil Seal Housing
- Rocker Arm Cover
- Rocker Arm Stud Replacement
- Special Tools - GM
- Specifications
- Engine
- Torque
- Timing Chain and Sprockets
- Tools and Shop Equipment
- Valve Train
- Accessories
- Balancer, Crankshaft
- Camshaft
- Circulating Pump
- Cleaning
- Crankshaft and Bearings
- Cylinder Block
- Cylinder Head
- Engine
- Coupler Replacement
- Draining
- Front Cover
- Front Mounts
- Lubrication
- Exhaust
- High-Rise Elbow Replacement
- Hose Replacement
- Manifold
- General Description
- GM Special Tools
- Intake Manifold
- Intermediate Pipe Replacement
- Material Required
- Oil Filter
- Oil Pan
- Oil Pump
- Pistons and Connecting Rods
- Rear Oil Seal, Crankshaft
- Rear Oil Seal Housing, Crankshaft
- Rocker Arm Cover
- Rocker Arm Stud Replacement
- Specifications
- Engine
- Torque
- Timing Chain and Sprockets
- Tools and Shop Equipment
- Valve Train
- Camshaft
- Installation
- Removal
- Circulating Pump
- Crankshaft
- Bearing Cap and Bearing Removal
- Bearing Installation
- Balancer Installation
- Balancer Removal
- Rear Oil Seal Installation
- Cylinder Block
- Assembly
- Clean and Inspect
- Disassembly
- Cylinder Head
- Installation
- Removal
- Service
- Engine Coupler Replacement
- Engine Front Cover
- Clean and Inspect
- Installation
- Removal
- Engine Specification
- Exhaust Hose Replacement
- Exhaust Manifold Replacement
- Front Engine Mount Replacement
- General Description
- GM Special Tools
- High-Rise Exhaust Elbow Replacement
- Intake Manifold
- Installation
- Removal
- Service
- Intermediate Pipe Replacement
- Material Required
- Oil Pan
- Installation
- Removal
- Oil Pump
- Installation
- Removal
- Service
- Piston, Connecting Rod, and Bearing
- Installation
- Removal
- Piston Selection
- Timing Chain and Sprockets
- Installation
- Removal
- Torque Specifications
- Valve Rocker Arm Cover
- Installation
- Removal
- Valve Rocker Arm and Push Rod
- Installation
- Removal
- Valve Train Components
- Camshaft
- Camshaft Lobe Lift, Measuring
- Circulating Pump
- Connecting Rod Bearing Replacement
- Crankshaft
- Cylinder Block
- Cylinder Head
- Engine Coupler Replacement
- Engine Specifications
- Exhaust Hose and Intermediate Pipe Replacement
- Exhaust Manifold Replacement
- Front Engine Mount Replacement
- GM Special Tools
- High-Rise Exhaust Elbow Replacement
- Intake Manifold
- Lubrication System
- Material Required
- Oil Pan
- Oil Pump
- Oil Seal Replacement, Rear Main Bearing
- Piston, Ring and Connecting Rod
- Remote Engine Oil Filter
- Timing Chain, Cover and Seal
- Torque Specifications
- Valve Lifter, Hydraulic
- Valve Spring and Seal Repair
- Mechanical (Nonpower) Steering System
- Cable Installation
- Cable Removal
- Description
- Lubrication
- Sealants, Lubricants and Adhesives
- Special Tools
- Steering Tube Replacement
- Trim Tab Adjustment
- Power Steering System
- Cable Installation
- Cable Installation Problems
- Checking Fluid Level
- Cylinder Installation
- Cylinder Removal
- Cylinder Servicing
- Description
- Diagnosis Chart
- External Leakage
- Feedback To Helm
- Hoses
- Hydraulic Fluid
- Lubrication
- Pump Belt Adjustment
- Pump Installation
- Pump Leakage
- Pump Operation
- Pump Pressure Test
- Pump Removal
- Purging Air From Steering System
- Sealants, Lubricants and Adhesives
- Special Tools
- Specifications - Torque
- Steering Cylinder
- Steering Without Power Assist
- System Diagnosis
- System Operation
- Tie Bar Adjustment - Twin Engine Installations
- Trim Tab Adjustment
- Check Remote Control Shift Cable Stroke
- Installation of SAE Cables to Engine/Drive
- Shift Cable to Vertical Drive
- Throttle Cable to Engine
- Installation of Shift and Throttle Cables
- Neutral Start Switch Tests
- Removal of SAE Cables From Engine/Drive
- Shift Cable from Vertical Drive
- Throttle Cable from Engine
- Sealants, Lubricants and Adhesives
- Components
- Circulating Pump - Engine
- Hoses, Clamps and Drain Plugs
- Manifolds and Elbows
- Supply Pump
- 3.0 GS Models Only
- V6 and V8 Models Only
- Thermostat
- Description
- Draining
- Engine Block or Exhaust Manifold
- Pivot Housing
- Power Steering Coolers
- Supply Pump
- 3.0 GS Models Only
- V6 and V8 Models Only
- Thermostat Replacement
- Troubleshooting
- Isolating Problem
- Possibilities to Consider
- Quiz the Customer
- Water Flow Problem Checkpoints
- Water Flow Diagrams
- Vertical Drive and Transom Bracket
- 3.0 GS Models
- 4.3 GL Models
- 4.3 Gi Models
- 5.0 GL Models
- 5.0 Gi Models
- 5.7 GS Models
- 5.7 GSi Models
- 7.4 Gi and GSi Models
- 8.2 GSi Models
- Engine
- Alignment
- Installation
- Removal
- Determining Minimum Engine Height
- Engine Mounts, Rear
- Exhaust Pipe Replacement
- Part A
- Marine Products and Safety of People Who Use Them
- Sterndrive Shift System
- Sterndrive Throttle Control System
- Sterndrive Steering System
- Sterndrive Fuel, Electrical System
- Part B
- Marine Products and Safety of People Who Fix Them
- Handling Engines
- Handling Lead Acid Batteries
- Gasoline! Handle with Care
- Hazardous Products
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