Volvo Penta Marine & Industrial Engine (D1-13, D1-20, D1-30, D2-40) Workshop Manual

Volvo Penta Marine & Industrial Engine (D1-13, D1-20, D1-30, D2-40) Workshop Manual with high-quality graphics and illustrations.

Format: PDF

Pages: 120

Delivery: The download link will instantly be sent to your email after checkout.

Coverage:

• D1-13, D1-20, D1-30, D2-40

Contents:

• Safety information
• General information
  • About this Workshop Manual
  • Spare parts
  • Certified engines
• Repair instructions
  • Our common responsibility
  • Torque
  • Torque-angle tightening
  • Lock nuts
  • Strength classes
  • Sealant
• Safety rules for fluorocarbon rubber
• Special tools
• Design and function
• Group 21 Short block
  • Engine, general
  • Engine block
  • Cylinder head
  • Crankshaft
  • Timing gear
  • Crankcase breather
• Group 22 Lubrication system
  • Lubrication oil system
  • Oil valves
  • Oil pump
  • Oil filter
• Group 23 Fuel system
  • Fuel system
  • Injection pump
  • Centrifugal regulator
  • Injectors
  • Fuel filter
  • Feed pump
• Group 26 Cooling system
  • Cooling system
  • Thermostat
  • Heat exchanger
  • Sea water pump
  • Coolant pump
• Group 30 Electrical system
  • Electrical system
  • Alternator
  • Starter motor
  • Distribution box
  • Electrical components
• Repair instructions
  • When working with chemicals, fuel and lubricating oil 29
  • Before working in a boat
  • Before lifting the engine
  • Condition test, engine
  • Compression test
  • Actions after lifting the engine
  • Cooling system, draining
  • Engine oil, draining/changing
  • Engine fixture, fixing
• Group 21 Short block
  • Short block, disassembly
  • Inspection, component change, overhaul and
  • assembly of the short block engine
  • Inspecting the engine block
  • Inspecting the cylinder head
  • Changing the valve seats
  • Grinding of valve and valve seats
  • Checking the valve guides
  • Renovating the rocker arm mechanism
  • Inspecting the crankshaft
  • Inspection of the and crankshaft bushing and
  • crankshaft journal
  • Inspection of main and big end bearings
  • Checking the big end bearing clearance:
  • Piston ring inspection and fits
  • Inspection and measurement of piston and cylinder
  • bore
  • Inspecting the con rod
  • Changing the gudgeon pin bushing
  • Assembling the piston, piston rings and con rod
  • Camshafts and valve lifters, inspection
  • Measuring the camshaft
  • Installing the crankshaft
  • Installing the piston in the cylinder and the oil pan
  • Installing the timing gear and injection pump
  • Flank clearance, checking
  • Measuring the piston height, installing the cylinder
  • head and other assembly
  • Cylinder head, removal
  • Valves, removing
  • Valves, installation
  • Cylinder head, installation
  • Timing gear, removing
  • Timing gear, installation
  • Pistons, removal
  • Big end bearing, change
  • Pistons, change
  • Pistons, installation
  • Crankshaft, remove
  • Main bearings, change
  • Crankshaft, assembly
  • Flywheel, change
  • Crankcase seal rear, change
  • Crankshaft seal, front, change
  • Valves, adjustment
  • Drive belt, change
• Group 22 Lubrication system
  • Oil pump bearing, changing
• Group 23 Fuel system
  • Injection pump, changing
  • Injectors, changing
  • Injectors, testing
  • Injectors, check
  • Setting the engine speed
  • Feed pump, changing
  • Hand pump, changing
  • Fuel system, venting
• Group 26 Cooling system
  • Coolant
  • Pressure valve in filler cap, checking
  • Fault causes, cooling system
  • Thermostat, change
  • Heat exchanger, cleaning
  • Heat exchanger/exhaust manifold, changing
  • Seawater pump, impeller change
  • Sea water pump, change
  • Coolant pump, change
• Group 30 Electrical system
  • Alternator, changing
  • Starter motor, changing
• Wiring diagram
• Technical data
• References to Service Bulletins