Volvo Penta Marine & Industrial Engine (D1-13, D1-20, D1-30, D2-40) Workshop Manual

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OEM Volvo Penta PDF Repair Manuals

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Description

Volvo Penta Marine & Industrial Engine (D1-13, D1-20, D1-30, D2-40) Workshop Manual with high-quality graphics and illustrations.

Format: PDF

Pages: 120

Delivery: The download link will instantly be sent to your email after checkout.

Coverage:

  • D1-13, D1-20, D1-30, D2-40

Contents:

  • Safety information
  • General information
    • About this Workshop Manual
    • Spare parts
    • Certified engines
  • Repair instructions
    • Our common responsibility
    • Torque
    • Torque-angle tightening
    • Lock nuts
    • Strength classes
    • Sealant
  • Safety rules for fluorocarbon rubber
  • Special tools
  • Design and function
  • Group 21 Short block
    • Engine, general
    • Engine block
    • Cylinder head
    • Crankshaft
    • Timing gear
    • Crankcase breather
  • Group 22 Lubrication system
    • Lubrication oil system
    • Oil valves
    • Oil pump
    • Oil filter
  • Group 23 Fuel system
    • Fuel system
    • Injection pump
    • Centrifugal regulator
    • Injectors
    • Fuel filter
    • Feed pump
  • Group 26 Cooling system
    • Cooling system
    • Thermostat
    • Heat exchanger
    • Sea water pump
    • Coolant pump
  • Group 30 Electrical system
    • Electrical system
    • Alternator
    • Starter motor
    • Distribution box
    • Electrical components
  • Repair instructions
    • When working with chemicals, fuel and lubricating oil 29
    • Before working in a boat
    • Before lifting the engine
    • Condition test, engine
    • Compression test
    • Actions after lifting the engine
    • Cooling system, draining
    • Engine oil, draining/changing
    • Engine fixture, fixing
  • Group 21 Short block
    • Short block, disassembly
    • Inspection, component change, overhaul and
    • assembly of the short block engine
    • Inspecting the engine block
    • Inspecting the cylinder head
    • Changing the valve seats
    • Grinding of valve and valve seats
    • Checking the valve guides
    • Renovating the rocker arm mechanism
    • Inspecting the crankshaft
    • Inspection of the and crankshaft bushing and
    • crankshaft journal
    • Inspection of main and big end bearings
    • Checking the big end bearing clearance:
    • Piston ring inspection and fits
    • Inspection and measurement of piston and cylinder
    • bore
    • Inspecting the con rod
    • Changing the gudgeon pin bushing
    • Assembling the piston, piston rings and con rod
    • Camshafts and valve lifters, inspection
    • Measuring the camshaft
    • Installing the crankshaft
    • Installing the piston in the cylinder and the oil pan
    • Installing the timing gear and injection pump
    • Flank clearance, checking
    • Measuring the piston height, installing the cylinder
    • head and other assembly
    • Cylinder head, removal
    • Valves, removing
    • Valves, installation
    • Cylinder head, installation
    • Timing gear, removing
    • Timing gear, installation
    • Pistons, removal
    • Big end bearing, change
    • Pistons, change
    • Pistons, installation
    • Crankshaft, remove
    • Main bearings, change
    • Crankshaft, assembly
    • Flywheel, change
    • Crankcase seal rear, change
    • Crankshaft seal, front, change
    • Valves, adjustment
    • Drive belt, change
  • Group 22 Lubrication system
    • Oil pump bearing, changing
  • Group 23 Fuel system
    • Injection pump, changing
    • Injectors, changing
    • Injectors, testing
    • Injectors, check
    • Setting the engine speed
    • Feed pump, changing
    • Hand pump, changing
    • Fuel system, venting
  • Group 26 Cooling system
    • Coolant
    • Pressure valve in filler cap, checking
    • Fault causes, cooling system
    • Thermostat, change
    • Heat exchanger, cleaning
    • Heat exchanger/exhaust manifold, changing
    • Seawater pump, impeller change
    • Sea water pump, change
    • Coolant pump, change
  • Group 30 Electrical system
    • Alternator, changing
    • Starter motor, changing
  • Wiring diagram
  • Technical data
  • References to Service Bulletins

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