VW 4-Cylinder Injection Engine (1.6 l Engine, 4 V, EA 211) OEM Workshop Manual

14,99

OEM Volkswagen PDF Repair Manuals

40 Items sold in last week
2 People watching this product now!

Payment Methods:

Description

VW 4-Cylinder Injection Engine (1.6 l Engine, 4 V, EA 211) OEM Workshop Manual with high-quality graphics and illustrations.

Format: PDF

Pages: 323

Delivery: The download link will instantly be sent to your email after checkout.

Covered VW Vehicles

  • Golf 2013 ➤, Golf 2017 ➤,
  • Golf Sportsvan 2015 ➤,
  • Golf Variant 2014 ➤, Polo 2014 ➤,
  • Polo 2018 ➤, Polo Lim RUS 2016 ➤

Covered Engine IDs: CWVA | CWVB

Repair Group:

  • Technical data
  • Removing and installing engine
  • Crankshaft group
  • Cylinder head, valve gear
  • Lubrication
  • Cooling
  • Mixture preparation – injection
  • Exhaust system
  • Ignition system

Contents:

  • Technical data
    • Safety information
    • Safety regulations for working on fuel supply
    • Safety measures when working on vehicles with a start/stop system
    • Safety precautions when using testers and measuring instruments during a road test
    • Safety precautions when working on ignition system
    • Safety precautions when working on exhaust system
    • Safety precautions when working on the cooling system
    • Identification
    • Engine number/engine data
    • Repair instructions
    • Rules for cleanliness
    • General information
    • General repair instructions
    • Foreign objects in engine
    • Contact corrosion
    • Routing and attachment of lines
    • Fitting radiator and condensers
    • Checking vacuum system
  • Removing and installing engine
    • Removing and installing engine
    • Removing engine
    • Separating engine and gearbox
    • Securing engine on engine and gearbox support
    • Installing engine
    • Assembly mountings
    • Assembly overview – assembly mountings
    • Supporting engine in installation position
    • Removing and installing engine mounting
    • Removing and installing gearbox mounting
    • Removing and installing pendulum support
    • Checking adjustment of assembly mountings (engine and gearbox mountings)
    • Adjusting assembly mountings
  • Crankshaft group
    • Cylinder block (pulley end)
    • Assembly overview – poly V-belt drive
    • Removing and installing poly-V belt
    • Removing and installing tensioner for poly V-belt
    • Removing and installing vibration damper
    • Removing and installing engine support
    • Renewing crankshaft oil seal – belt pulley end
    • Cylinder block, gearbox end
    • Assembly overview – cylinder block, gearbox end
    • Removing and installing flywheel
    • Removing and installing drive plate
    • Removing and installing sealing flange on gearbox side
    • Crankshaft
    • Measuring axial clearance of crankshaft
    • Pistons and conrods
    • Assembly overview – pistons and conrods
    • Removing and installing pistons
    • Checking pistons and cylinder bores
    • Separating new conrod
    • Checking radial clearance of conrods
    • Removing and installing oil spray jets
    • Setting piston to TDC position
  • Cylinder head, valve gear
    • Cylinder head
    • Assembly overview – cylinder head
    • Assembly overview – camshaft housing
    • Removing and installing cylinder head
    • Removing and installing camshaft housing
    • Checking compression
    • Toothed belt drive
    • Assembly overview – toothed belt cover
    • Assembly overview – toothed belt
    • Removing and installing toothed belt guard
    • Removing and installing toothed belt
    • Preassembling and installing valve timing tool
    • Checking valve timing
    • Adjusting valve timing
    • Removing toothed belt from camshaft
    • Valve gear
    • Assembly overview – valve gear
    • Removing and installing camshaft adjuster
    • Removing and installing toothed belt pulley
    • Measuring axial play of camshaft
    • Removing and installing camshaft oil seal
    • Removing and installing camshaft control valve 1 N205
    • Removing and installing valve stem seals
    • Inlet and exhaust valves
    • Checking valve guides
    • Checking valves
    • Valve dimensions
  • Lubrication
    • Sump, oil pump
    • Assembly overview – sump/oil pump
    • Removing and installing lower part of sump
    • Removing and installing oil pump
    • Removing and installing upper part of sump
    • Engine oil:
    • Engine oil cooler
    • Assembly overview – engine oil cooler
    • Removing and installing engine oil cooler
    • Crankcase ventilation
    • Assembly overview – crankcase breather system
    • Removing and installing oil separator
    • Oil filter, oil pressure switch
    • Assembly overview – oil filter/oil pressure switch
    • Removing and installing oil pressure switch F1
    • Checking oil pressure
    • Removing and installing oil filter housing
  • Cooling
    • Cooling system/coolant
    • Connection diagram – coolant hoses
    • Draining and adding coolant
    • Checking cooling system for leaks
    • Coolant pump, regulation of cooling system
    • Assembly overview – coolant pump, thermostat
    • Assembly overview – coolant temperature sender
    • Removing and installing coolant pump
    • Removing and installing toothed belt pulley for coolant pump
    • Removing and installing thermostat
    • Removing and installing coolant temperature sender G62
    • Removing and installing radiator outlet coolant temperature sender G83
    • Coolant pipes
    • Assembly overview – coolant pipes
    • Removing and installing coolant pipes
    • Radiator, radiator fan
    • Assembly overview – radiator/radiator fan
    • Assembly overview – radiator cowl and radiator fan
    • Removing and installing radiator
    • Removing and installing radiator cowl
    • Removing and installing radiator fan V7
  • Mixture preparation – injection
    • Injection system
    • Overview of fitting locations – injection system
    • Assembly overview – fuel system
    • Injectors
    • Assembly overview – fuel rail with injectors
    • Removing and installing fuel rail
    • Removing and installing injectors
    • Checking injectors
    • Cleaning injectors
    • Air filter
    • Assembly overview – air filter housing
    • Removing and installing air filter housing
    • Intake manifold
    • Assembly overview – intake manifold
    • Removing and installing intake manifold
    • Removing and installing throttle valve module GX3
    • Cleaning throttle valve module GX3
    • Senders and sensors
    • Removing and installing intake manifold sender GX9
    • Engine control unit
    • Removing and installing engine (motor) control unit J623
    • Lambda probe
    • Assembly overview – Lambda probe
    • Removing and installing Lambda probe
  • Exhaust system
    • Exhaust pipes and silencers
    • Assembly overview – silencers
    • Separating exhaust pipes from silencers
    • Removing and installing silencer
    • Aligning exhaust system free of stress
    • Check exhaust system for leaks
    • Exhaust gas cleaning
    • Assembly overview – emission control
    • Removing and installing catalytic converter
    • Ignition system
    • Ignition system
    • Assembly overview – ignition system
    • Removing and installing ignition coils with output stage
    • Removing and installing knock sensor 1 G61
    • Removing and installing Hall sender
    • Removing and installing engine speed sender G28

Customer Reviews

0 reviews
0
0
0
0
0

There are no reviews yet.

Be the first to review “VW 4-Cylinder Injection Engine (1.6 l Engine, 4 V, EA 211) OEM Workshop Manual”

Your email address will not be published. Required fields are marked *

1 2 3 4 5
1 2 3 4 5
1 2 3 4 5

You have to be logged in to be able to add photos to your review.