VW 5-Speed Manual Gearbox 0A4 OEM Workshop Manual with high-quality graphics and illustrations.
Format: PDF
Pages: 85
Delivery: The download link will instantly be sent to your email after checkout.
Covered VW Vehicles
- Polo 2018 ➤
Repair Group:
- Technical data
- Clutch
- Controls, housing
- Gears, shafts
- Final drive – differential
Contents:
- Technical data
- Safety information
- Safety measures when working on vehicles with a start/stop system
- Identification
- Gearbox identification
- Technical data
- Allocation gearbox – engine
- Capacities
- Overview – power transmission
- Electrical components
- Overview of fitting locations – electrical components
- Repair instructions
- General repair instructions
- Clutch
- Clutch operation
- Overview of fitting locations – clutch mechanism
- Assembly overview – pedal cluster
- Assembly overview – clutch hydraulics
- Removing and installing bearing bush
- Checking clutch master cylinder and clutch slave cylinder
- Removing and installing clutch position sender G476
- Removing and installing over-centre spring
- Removing and installing clutch pedal
- Removing and installing mounting bracket
- Removing and installing master cylinder
- Removing and installing clutch slave cylinder
- Removing and installing lines for clutch mechanism
- Bleeding clutch mechanism
- Clutch
- Controls, housing
- Selector mechanism
- Installation position – selector mechanism
- Assembly overview – gear knob and cover
- Assembly overview – selector mechanism
- Removing and installing gear knob
- Removing and installing selector mechanism
- Repairing selector mechanism
- Adjusting selector mechanism
- Checking selector mechanism
- Removing and installing gearbox
- Removing gearbox
- Installing gearbox
- Specified torques for gearbox
- Assembly mountings
- Assembly overview – assembly mountings
- Gear oil
- Checking gear oil level
- Draining and filling gear oil
- Dismantling and assembling gearbox
- Assembly overview – selector unit
- Removing and installing selector unit with gearbox installed
- Repairing selector unit
- Renewing oil seal for selector shaft
- Gearbox housing, clutch housing
- Gears, shafts
- Input shaft
- Output shaft
- Reverse shaft
- Final drive – differential
- Oil seals
- Overview of fitting locations – seals
- Renewing left oil seal
- Renewing right oil seal
- Differential
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