VW 6-Speed Dual Clutch Gearbox 0D9 OEM Workshop Manual

VW 6-Speed Dual Clutch Gearbox 0D9 OEM Workshop Manual with high-quality graphics and illustrations.

Format: PDF

Pages: 321

Delivery: The download link will instantly be sent to your email after checkout.

Covered VW Vehicles

• Arteon 2018 ➤, Golf 2013 ➤,
• Golf 2017 ➤, Golf Sportsvan 2015 ➤,
• Golf Sportsvan 2018 ➤,
• Golf Variant 2014 ➤,
• Golf Variant 2017 ➤, Passat 2015 ➤,
• Passat Variant 2015 ➤, Polo 2018 ➤,
• Tiguan 2016 ➤, Tiguan RUS 2017 ➤,
• Touran 2016 ➤

Repair Group:

• Technical data
• Clutch
• Controls, housing
• Gears, shafts
• Final drive – differential

Contents:

• Technical data
  • Safety information
  • General safety provisions
  • Safety measures when working on vehicles with a start/stop system
  • Notes on tow-starting/towing
  • Safety precautions when using testers and measuring instruments during a road test
  • Identification
  • Gearbox identification
  • Repair instructions
  • General repair instructions
  • Gaskets and seals
  • Nuts and bolts
  • Technical data
  • Allocation gearbox – engine
  • Capacities
  • Electrical components
  • Overview of fitting locations – electrical components
• Clutch
  • Clutch
  • Assembly overview – dual clutch
  • Removing and installing clutch end cover
  • Removing dual clutch
  • Installing dual clutch
• Controls, housing
  • Mechatronic unit
  • Assembly overview – mechatronic unit
  • Removing and installing sump
  • Removing and installing mechatronic unit for dual clutch gearbox J743
  • Bevel box
  • Assembly overview – bevel box
  • Removing bevel box
  • Installing bevel box
  • Selector mechanism
  • Assembly overview – selector mechanism
  • Emergency release from position P
  • Removing and installing selector lever handle
  • Moving push-button in the handle to installation position
  • Removing and installing selector mechanism
  • Removing and installing gear selector cable
  • Checking selector mechanism
  • Checking and adjusting selector lever cable
  • Renewing selector shaft seal
  • Removing and installing gearbox
  • Removing gearbox
  • Installing gearbox
  • Specified torques for gearbox
  • Assembly mountings
  • Assembly overview – assembly mountings
  • Transporting gearbox
  • Transporting gearbox
  • Transporting front differential lock
  • Dismantling and assembling gearbox
  • Assembly overview – gearbox
  • Securing to engine and gearbox support
  • Installing gearbox to engine and gearbox support
  • Securing front differential lock to engine and gearbox support
  • Gear oil circuit
  • Removing and installing gear oil cooler
  • Removing and installing cover for gear oil pump
  • Removing and installing gear oil pump
  • Removing and installing gear oil filter
  • Gear oil
  • Checking gear oil level
  • Draining and filling gear oil
  • Front differential lock
  • Assembly overview – front differential lock
  • Removing front differential lock
  • Installing front differential lock
  • Removing and installing differential lock control unit J647
• Gears, shafts
  • Currently, no repairs can be made to gears and shafts
• Final drive – differential
  • Gear oil
  • Checking gear oil level
  • Oil for front differential lock
  • Checking oil level for front differential lock
  • Draining and filling oil for front differential lock
  • Oil seals
  • Overview of fitting locations – seals
  • Renewing left seal
  • Renewing right oil seal
  • Components of front differential lock
  • Assembly overview – components of front differential lock
  • Checking function
  • Removing and installing pump for front differential lock V181
  • Removing and installing coupling for front differential lock
  • Renewing seals for front differential lock
  • Renewing ball bearing for flange shaft
  • Bevel box
  • Assembly overview – bevel box
  • Removing and installing right flange shaft
  • Renewing needle bearing (polygon bearing) for right flange shaft
  • Renewing output flange and redetermining thickness of shim, bevel box removed