VW 6-Speed Dual Clutch Gearbox 0D9 OEM Workshop Manual

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OEM Volkswagen PDF Repair Manuals

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Description

VW 6-Speed Dual Clutch Gearbox 0D9 OEM Workshop Manual with high-quality graphics and illustrations.

Format: PDF

Pages: 321

Delivery: The download link will instantly be sent to your email after checkout.

Covered VW Vehicles

  • Arteon 2018 ➤, Golf 2013 ➤,
  • Golf 2017 ➤, Golf Sportsvan 2015 ➤,
  • Golf Sportsvan 2018 ➤,
  • Golf Variant 2014 ➤,
  • Golf Variant 2017 ➤, Passat 2015 ➤,
  • Passat Variant 2015 ➤, Polo 2018 ➤,
  • Tiguan 2016 ➤, Tiguan RUS 2017 ➤,
  • Touran 2016 ➤

Repair Group:

  • Technical data
  • Clutch
  • Controls, housing
  • Gears, shafts
  • Final drive – differential

Contents:

  • Technical data
    • Safety information
    • General safety provisions
    • Safety measures when working on vehicles with a start/stop system
    • Notes on tow-starting/towing
    • Safety precautions when using testers and measuring instruments during a road test
    • Identification
    • Gearbox identification
    • Repair instructions
    • General repair instructions
    • Gaskets and seals
    • Nuts and bolts
    • Technical data
    • Allocation gearbox – engine
    • Capacities
    • Electrical components
    • Overview of fitting locations – electrical components
  • Clutch
    • Clutch
    • Assembly overview – dual clutch
    • Removing and installing clutch end cover
    • Removing dual clutch
    • Installing dual clutch
  • Controls, housing
    • Mechatronic unit
    • Assembly overview – mechatronic unit
    • Removing and installing sump
    • Removing and installing mechatronic unit for dual clutch gearbox J743
    • Bevel box
    • Assembly overview – bevel box
    • Removing bevel box
    • Installing bevel box
    • Selector mechanism
    • Assembly overview – selector mechanism
    • Emergency release from position P
    • Removing and installing selector lever handle
    • Moving push-button in the handle to installation position
    • Removing and installing selector mechanism
    • Removing and installing gear selector cable
    • Checking selector mechanism
    • Checking and adjusting selector lever cable
    • Renewing selector shaft seal
    • Removing and installing gearbox
    • Removing gearbox
    • Installing gearbox
    • Specified torques for gearbox
    • Assembly mountings
    • Assembly overview – assembly mountings
    • Transporting gearbox
    • Transporting gearbox
    • Transporting front differential lock
    • Dismantling and assembling gearbox
    • Assembly overview – gearbox
    • Securing to engine and gearbox support
    • Installing gearbox to engine and gearbox support
    • Securing front differential lock to engine and gearbox support
    • Gear oil circuit
    • Removing and installing gear oil cooler
    • Removing and installing cover for gear oil pump
    • Removing and installing gear oil pump
    • Removing and installing gear oil filter
    • Gear oil
    • Checking gear oil level
    • Draining and filling gear oil
    • Front differential lock
    • Assembly overview – front differential lock
    • Removing front differential lock
    • Installing front differential lock
    • Removing and installing differential lock control unit J647
  • Gears, shafts
    • Currently, no repairs can be made to gears and shafts
  • Final drive – differential
    • Gear oil
    • Checking gear oil level
    • Oil for front differential lock
    • Checking oil level for front differential lock
    • Draining and filling oil for front differential lock
    • Oil seals
    • Overview of fitting locations – seals
    • Renewing left seal
    • Renewing right oil seal
    • Components of front differential lock
    • Assembly overview – components of front differential lock
    • Checking function
    • Removing and installing pump for front differential lock V181
    • Removing and installing coupling for front differential lock
    • Renewing seals for front differential lock
    • Renewing ball bearing for flange shaft
    • Bevel box
    • Assembly overview – bevel box
    • Removing and installing right flange shaft
    • Renewing needle bearing (polygon bearing) for right flange shaft
    • Renewing output flange and redetermining thickness of shim, bevel box removed

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