VW Polo (AW/BZ) Heating & Air Conditioner Repair Workshop Manual

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OEM Volkswagen PDF Repair Manuals

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Description

VW Polo (AW/BZ) Heating & Air Conditioner Repair Workshop Manual with high-quality graphics and illustrations.

Format: PDF

Pages: 157

Delivery: The download link will instantly be sent to your email after checkout.

Covered VW Vehicles

  • Polo (AW/BZ) series

Repair Group:

  • Technical data
  • Heating
  • Air conditioning system

Contents:

  • Technical data
    • Safety information
    • Safety precautions when working on air conditioning systems
    • Safety measures when working on vehicles with a start/stop system
    • Safety precautions when using testers and measuring instruments during a road test
    • Safety precautions when working on the cooling system
    • Safety precautions when handling refrigerants
    • Safety precautions when working on SCR system
    • General information
    • Type plates
    • Notes concerning odours in air conditioned vehicles
    • Repair instructions
    • Rules for cleanliness
    • General information
    • General repair instructions
    • Contact corrosion
    • Nuts and bolts
    • Routing and attachment of lines
    • Fitting radiator and condensers
    • Working on refrigerant circuit
    • Refrigerant circuit seals
    • Technical data
    • Refrigerant capacity
    • Refrigerant oil capacities
    • Oil distribution
  • Heating
    • Heater
    • Operating and display unit
    • Overview of operating and display unit
    • Removing and installing operating and display unit
  • Air conditioning system
    • Overview of fitting locations – air conditioning system
    • Overview of fitting locations – components not located in passenger compartment
    • Overview of fitting locations – components located in front section of passenger
    • compartment
    • Refrigerant circuit
    • System overview – refrigerant circuit
    • Assembly overview – condenser
    • Removing and installing refrigerant circuit pressure sender G805
    • Removing and installing expansion valve
    • Removing and installing condenser
    • Removing and installing desiccant bag or cartridge
    • Removing and installing evacuating and charging valves on low and high-pressure side
    • Commissioning of air conditioning system after filling refrigerant circuit
    • Removing and installing refrigerant line from condenser to air conditioner compressor
    • Removing and installing refrigerant line from air conditioner compressor to evaporator
    • Removing and installing refrigerant line from air conditioner compressor to evaporator
    • Air conditioner compressor
    • Assembly overview – drive unit of air conditioner compressor
    • Assembly overview – pulley
    • Removing air conditioning compressor from and installing on bracket
    • Removing and installing air conditioner compressor
    • Checking high-pressure safety valve on air conditioner compressor
    • Removing and installing pulley
    • Control motors
    • Overview of fitting locations – front control motors
    • Removing and installing defroster flap control motor V107
    • Removing and installing front air distribution flap control motor V426
    • Removing and installing fresh air and air recirculation flap control motor V154
    • Removing and installing left temperature flap control motor V158
    • Removing and installing right temperature flap control motor V159
    • Removing and installing fresh air/air recirculation, air flow flap control motor V425
    • Removing and installing air distribution flap actuator
    • Removing and installing temperature flap actuator
    • Front heater and air conditioning unit
    • Assembly overview – heater and air conditioning unit
    • Assembly overview – evaporator housing
    • Removing and installing evaporator
    • Checking auxiliary air heater element Z35
    • Removing and installing auxiliary air heater element Z35
    • Removing and installing heater and air conditioning unit
    • Removing and installing holder for heater and air conditioning unit
    • Dismantling and assembling heater and air conditioning unit
    • Removing and installing air distribution housing
    • Removing and installing dust and pollen filter
    • Removing and installing fresh air blower V2
    • Removing and installing fresh air blower control unit J126
    • Removing and installing heat exchanger
    • Removing and installing coolant pipes on heat exchanger
    • Removing and installing evaporator temperature sensor G308
    • Removing and installing flexible shafts
    • Removing and installing condensation drain
    • Checking condensation drain
    • Fresh air blower series resistor with overheating fuse N24
    • Air duct
    • Assembly overview – air duct and air distribution in passenger compartment
    • Removing and installing driver side footwell vents
    • Removing and installing front passenger side footwell vents
    • Removing and installing rear footwell vent
    • Removing and installing forced ventilation for passenger compartment
    • Checking forced ventilation for passenger compartment
    • Removing and installing fresh air intake
    • Removing and installing cover for fresh air intake
    • Removing and installing air intake duct
    • Removing and installing air duct for defroster vent
    • Removing and installing air duct for centre vent
    • Operating and display unit
    • Overview of operating and display unit
    • Removing and installing operating and display unit
    • Other controlling and regulating components
    • Removing and installing sunlight penetration photosensor G107
    • Removing and installing ambient temperature sensor G17
    • Removing and installing humidity sender for air conditioning system G260
    • Removing and installing left vent temperature sender G150
    • Removing and installing right vent temperature sender G151
    • Removing and installing footwell vent temperature sender G192

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