VW Polo Brake System OEM Workshop Manual

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OEM Volkswagen PDF Repair Manuals

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Description

VW Polo Brake System OEM Workshop Manual with high-quality graphics and illustrations.

Format: PDF

Pages: 162

Delivery: The download link will instantly be sent to your email after checkout.

Covered VW Vehicles

  • Polo 2018 ➤

Repair Group:

  • Technical data
  • Anti-lock brake system
  • Brakes – mechanism
  • Brakes – hydraulics

Contents:

  • Technical data
    • Safety information
    • Safety precautions when using testers and measuring instruments during a road test
    • Identification
    • Allocation of PR number – brakes
    • Technical data
    • Technical data for brakes
    • Brake test
    • General information
    • Checking vehicles with front-wheel drive
  • Anti-lock brake system
    • General information
    • Repair instructions for repair work on ABS
    • Overview of fitting locations
    • Overview of fitting locations – ABS/ESP
    • Control unit and hydraulic unit
    • Assembly overview – control unit and hydraulic unit
    • Removing and installing ABS control unit J104 and ABS hydraulic unit N55
    • Separating control unit from hydraulic unit
    • Fitting control unit to hydraulic unit
    • Connecting brake lines to hydraulic unit
    • Sensors
    • Assembly overview – speed sensor on front axle
    • Assembly overview – speed sensor on rear axle
    • Removing and installing speed sensors on front axle G45 / G47
    • Removing and installing speed sensors on rear axle G44 / G46
    • Checking ABS sensor ring
  • Brakes – mechanism
    • Front brakes
    • Assembly overview – front brakes
    • Removing and installing brake pads/linings
    • Removing and installing brake caliper
    • Removing and installing brake disc
    • Removing and installing brake splash plate
    • Rear brakes
    • Assembly overview – rear brakes
    • Removing and installing brake pads/linings
    • Removing and installing brake caliper
    • Removing and installing brake carrier
    • Removing and installing brake disc
    • Removing and installing brake shoes
    • Resetting drum brakes
    • Removing and installing brake splash plate
    • Parking brake
    • Assembly overview – parking brake
    • Removing and installing handbrake lever
    • Removing and installing handbrake warning switch F9
    • Adjusting parking brake
    • Removing and installing rear brake cable
    • Brake pedal
    • Assembly overview – brake pedal
    • Separating brake pedal from brake servo
    • Connecting brake pedal to brake servo
    • Removing and installing mounting bracket
    • Removing and installing brake pedal
  • Brakes – hydraulics
    • Front brake caliper
    • Assembly overview – front brake caliper
    • Removing and installing brake caliper piston
    • Rear brake caliper
    • Assembly overview – rear brake caliper
    • Removing and installing brake caliper piston
    • Brake servo and brake master cylinder
    • Assembly overview – brake servo/brake master cylinder
    • Removing and installing brake light switch
    • Removing and installing brake servo
    • Removing and installing brake master cylinder
    • Removing and installing brake fluid reservoir
    • Vacuum system
    • Assembly overview – vacuum pump
    • Checking non-return valve
    • Removing and installing vacuum sender G608
    • Checking vacuum system
    • Removing and installing electric vacuum pump
    • Brake lines
    • Repairing brake lines
    • Hydraulic system
    • General notes on brake fluid
    • Bleeding hydraulic system following standard procedure
    • Subsequent bleeding of hydraulic system
    • Testing for leaks

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