VW Polo Brake System OEM Workshop Manual

VW Polo Brake System OEM Workshop Manual with high-quality graphics and illustrations.

Format: PDF

Pages: 162

Delivery: The download link will instantly be sent to your email after checkout.

Covered VW Vehicles

• Polo 2018 ➤

Repair Group:

• Technical data
• Anti-lock brake system
• Brakes – mechanism
• Brakes – hydraulics

Contents:

• Technical data
  • Safety information
  • Safety precautions when using testers and measuring instruments during a road test
  • Identification
  • Allocation of PR number – brakes
  • Technical data
  • Technical data for brakes
  • Brake test
  • General information
  • Checking vehicles with front-wheel drive
• Anti-lock brake system
  • General information
  • Repair instructions for repair work on ABS
  • Overview of fitting locations
  • Overview of fitting locations – ABS/ESP
  • Control unit and hydraulic unit
  • Assembly overview – control unit and hydraulic unit
  • Removing and installing ABS control unit J104 and ABS hydraulic unit N55
  • Separating control unit from hydraulic unit
  • Fitting control unit to hydraulic unit
  • Connecting brake lines to hydraulic unit
  • Sensors
  • Assembly overview – speed sensor on front axle
  • Assembly overview – speed sensor on rear axle
  • Removing and installing speed sensors on front axle G45 / G47
  • Removing and installing speed sensors on rear axle G44 / G46
  • Checking ABS sensor ring
• Brakes – mechanism
  • Front brakes
  • Assembly overview – front brakes
  • Removing and installing brake pads/linings
  • Removing and installing brake caliper
  • Removing and installing brake disc
  • Removing and installing brake splash plate
  • Rear brakes
  • Assembly overview – rear brakes
  • Removing and installing brake pads/linings
  • Removing and installing brake caliper
  • Removing and installing brake carrier
  • Removing and installing brake disc
  • Removing and installing brake shoes
  • Resetting drum brakes
  • Removing and installing brake splash plate
  • Parking brake
  • Assembly overview – parking brake
  • Removing and installing handbrake lever
  • Removing and installing handbrake warning switch F9
  • Adjusting parking brake
  • Removing and installing rear brake cable
  • Brake pedal
  • Assembly overview – brake pedal
  • Separating brake pedal from brake servo
  • Connecting brake pedal to brake servo
  • Removing and installing mounting bracket
  • Removing and installing brake pedal
• Brakes – hydraulics
  • Front brake caliper
  • Assembly overview – front brake caliper
  • Removing and installing brake caliper piston
  • Rear brake caliper
  • Assembly overview – rear brake caliper
  • Removing and installing brake caliper piston
  • Brake servo and brake master cylinder
  • Assembly overview – brake servo/brake master cylinder
  • Removing and installing brake light switch
  • Removing and installing brake servo
  • Removing and installing brake master cylinder
  • Removing and installing brake fluid reservoir
  • Vacuum system
  • Assembly overview – vacuum pump
  • Checking non-return valve
  • Removing and installing vacuum sender G608
  • Checking vacuum system
  • Removing and installing electric vacuum pump
  • Brake lines
  • Repairing brake lines
  • Hydraulic system
  • General notes on brake fluid
  • Bleeding hydraulic system following standard procedure
  • Subsequent bleeding of hydraulic system
  • Testing for leaks