Audi A3 (8V) 4-Cylinder Direct Injection Engine (1.2, 1.4 ltr. 4-valve TFSI EA 211) Workshop Manual

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Description

Comprehensive workshop manual for Audi A3 (8V) covering technical data, engine maintenance, and safety precautions. Perfect for mechanics and car enthusiasts.

Format: PDF

Pages: 706

Delivery: The download link will be promptly delivered to your email upon completing the checkout process.

Covered Audi Vehicles:

  • Audi A3 2013 ➤
  • Audi A3 Sportback China 2014 ➤

Covered Engine IDs: CMBA, CPTA, CJZA, CXSA, CXSB, CSSA, CYVB, CZCA, CZEA, CUKB, CXUA, DBWA, CWLA, CZCC, DJSA, DGEA

List of Workshop Manual Repair Groups:

  • Technical data
  • Removing and installing engine
  • Crankshaft group
  • Cylinder head, valve gear
  • Lubrication
  • Cooling
  • Turbocharging/supercharging
  • Mixture preparation – injection
  • Exhaust system
  • Ignition system
  • Electric drive systems

Contents:

  • Technical data
    • Identification
    • Engine number/engine data
    • Safety precautions
    • Safety precautions when working on vehicles with high-voltage system
    • Safety precautions when working in the vicinity of high-voltage components
    • Safety precautions when working on the fuel supply system
    • Safety precautions when working on vehicles with start/stop system
    • Safety precautions when using testers and measuring instruments during a road test
    • Safety precautions when working on the ignition system
    • Safety precautions when working on the cooling system
    • Safety precautions when working on the exhaust system
    • Assessing high-voltage system risk level
    • Necessary qualifications
    • Work that requires high-voltage system to be de-energised
    • Repair instructions
    • Work on high-voltage components or potential equalisation lines
    • Rules for cleanliness
    • Foreign particles in engine
    • Contact corrosion
    • Routing and attachment of pipes, hoses and wiring
    • Nuts, bolts
    • Identification plates
    • Use of impact wrenches
    • Installing radiators and condensers
    • Checking vacuum system
    • General notes
    • Painting work on vehicles with high-voltage system
  • Removing and installing engine
    • Removing and installing engine
    • Removing engine
    • Separating engine and gearbox
    • Securing engine to engine and gearbox support
    • Installing engine
    • Assembly mountings
    • Exploded view – assembly mountings
    • Supporting engine in installation position
    • Removing and installing engine mountings
    • Removing and installing gearbox mounting
    • Removing and installing pendulum support
    • Checking adjustment of assembly mountings (engine/gearbox mountings)
    • Adjusting assembly mountings
    • Engine cover panel
    • Removing and installing engine cover panel
  • Crankshaft group
    • Cylinder block (pulley end)
    • Exploded view – poly V-belt drive
    • Exploded view – sealing flange (pulley end)
    • Plug for “TDC” drilling in cylinder block – tightening torque
    • Removing and installing poly V-belt
    • Removing and installing tensioner for poly V-belt
    • Removing and installing engine support
    • Removing and installing pulley
    • Renewing crankshaft oil seal (pulley end)
    • Removing and installing sealing flange (pulley end)
    • Cylinder block (gearbox end)
    • Exploded view – cylinder block (gearbox end)
    • Removing and installing flywheel
    • Removing and installing sealing flange (gearbox end)
    • Crankshaft
    • Crankshaft dimensions
    • Measuring axial clearance of crankshaft
    • Renewing needle bearing in crankshaft
    • Pistons and conrods
    • Exploded view – pistons and conrods
    • Removing and installing pistons
    • Removing and installing oil spray jets
    • Checking pistons and cylinder bores
    • Checking radial clearance of conrod bearings
  • Cylinder head, valve gear
    • Toothed belt drive
    • Exploded view – toothed belt cover
    • Exploded view – toothed belt
    • Detaching toothed belt from camshaft
    • Removing and installing toothed belt
    • Cylinder head
    • Exploded view – cylinder head
    • Removing and installing cylinder head
    • Removing and installing camshaft housing
    • Checking compression
    • Valve gear
    • Exploded view – valve gear
    • Removing and installing cam actuators
    • Removing and installing camshaft control valve 1 N205
    • Measuring axial clearance of camshaft
    • Removing and installing camshaft oil seal
    • Removing and installing valve stem oil seals
    • Inlet and exhaust valves
    • Checking valve guides
    • Checking valves
    • Valve dimensions
  • Lubrication
    • Sump/oil pump
    • Exploded view – sump/oil pump
    • Removing and installing oil level and oil temperature sender G266
    • Removing and installing sump
    • Removing and installing oil pump
    • Engine oil
    • Engine oil cooler
    • Exploded view – engine oil cooler
    • Removing and installing engine oil cooler
    • Crankcase breather
    • Exploded view – crankcase breather system
    • Removing and installing oil separator
    • Oil filter/oil pressure switches
    • Exploded view – oil filter/oil pressure switches
    • Removing and installing oil pressure switch F22
    • Removing and installing oil pressure switch F1 / F378
    • Removing and installing valve for oil pressure control N428
    • Checking oil pressure
  • Cooling
    • Cooling system/coolant
    • Connection diagram – coolant hoses
    • Checking cooling system for leaks
    • Draining and filling cooling system
    • Connecting coolant hose with plug-in connector
    • Coolant expansion tank
    • Exploded view – coolant expansion tank
    • Removing and installing coolant expansion tank
    • Coolant pump/thermostat assembly
    • Exploded view – coolant pump/thermostat
    • Exploded view – electric coolant pump
    • Exploded view – coolant temperature senders
    • Exploded view – coolant valves
    • Removing and installing coolant pump
    • Removing and installing toothed belt sprocket for coolant pump
    • Removing and installing thermostat
    • Removing and installing electric coolant pump
    • Removing and installing coolant temperature sender G62
    • Removing and installing radiator outlet coolant temperature sender G83
    • Removing and installing coolant temperature sender for heater G241
    • Removing and installing engine temperature sender 2 G652
    • Removing and installing coolant valves
    • Coolant pipes
    • Exploded view – coolant pipes
    • Removing and installing coolant pipes
    • Radiators/radiator fan
    • Exploded view – radiators/radiator fan
    • Exploded view – radiator cowl and radiator fan
    • Removing and installing radiator
    • Removing and installing radiator cowl
    • Removing and installing radiator fan
  • Turbocharging/supercharging
    • Turbocharger
    • Exploded view – turbocharger
    • Removing and installing turbocharger
    • Renewing vacuum unit for turbocharger
    • Removing and installing charge pressure positioner V465
    • Removing and installing connection for turbocharger
    • Charge air system
    • Exploded view – charge air system
    • Exploded view – hose connections for charge air system
    • Removing and installing charge pressure sender G31 / intake air temperature sender 2 G299
    • Removing and installing charge air cooler
  • Mixture preparation – injection
    • Injection system
    • Overview of fitting locations – injection system
    • Air cleaner
    • Exploded view – air cleaner housing
    • Removing and installing air cleaner housing
    • Intake manifold
    • Exploded view – intake manifold
    • Removing and installing intake manifold
    • Removing and installing throttle valve module GX3
    • Cleaning throttle valve module GX3
    • Removing and installing activated charcoal filter solenoid valve 1 N80
    • Injectors
    • Exploded view – fuel rail with injectors
    • Removing and installing fuel rail
    • Removing and installing injectors
    • Cleaning injectors
    • Senders and sensors
    • Removing and installing intake air temperature sender G42 / intake manifold pressure sender G71
    • Removing and installing fuel pressure sender G247
    • Checking fuel pressure sender G247
    • Removing and installing pressure differential sender for particulate filter G1037
    • High-pressure pump
    • Exploded view – high-pressure pump
    • Removing and installing high-pressure pump
    • Removing and installing high-pressure pipe
    • Lambda probe
    • Exploded view – Lambda probe
    • Removing and installing Lambda probe
    • Engine control unit
    • Removing and installing engine/motor control unit J623
  • Exhaust system
    • Exhaust pipes/silencers
    • Exploded view – silencers
    • Removing and installing silencers
    • Separating exhaust pipes/silencers
    • Stress-free alignment of exhaust system
    • Checking exhaust system for leaks
    • Emission control system
    • Exploded view – emission control system
    • Exploded view – retainers and pipes for pressure differential sender for particulate filter G1037
    • Removing and installing catalytic converter
    • Removing and installing particulate filter
    • Exhaust gas temperature control
    • Exploded view – exhaust gas temperature control
    • Removing and installing parts of exhaust gas temperature control
    • Secondary air system
    • Exploded view – secondary air system
    • Removing and installing secondary air pump motor V101
    • Removing and installing sender 1 for secondary air pressure G609
  • Ignition system
    • Ignition system
    • Exploded view – ignition system
    • Test data – spark plugs
    • Removing and installing ignition coils
    • Removing and installing knock sensor 1 G61
    • Removing and installing Hall senders
    • Removing and installing engine speed sender G28
  • Electric drive systems
    • High-voltage components
    • Overview of fitting locations – high-voltage components
    • Checking high-voltage components and high-voltage wiring
    • Warning labels
    • Checking warning labels
    • High-voltage battery unit
    • Exploded view – high-voltage battery
    • Inspection and classification of hybrid battery unit AX1
    • Removing and installing hybrid battery unit AX1
    • Performing leak test for high-voltage battery
    • Checking for high-voltage battery leaks
    • Raising high-voltage battery
    • Storing and transporting high-voltage batteries
    • Removing and installing battery regulation control unit J840
    • Repairing high-voltage battery
    • Overview of fitting locations – high-voltage battery
    • Overview of fitting locations – battery modules
    • Overview of fitting locations – high-voltage connecting brackets
    • Exploded view – battery housing
    • Exploded view – switching unit for high-voltage battery SX6
    • Exploded view – battery module assembly
    • Exploded view – traction network connector mounting
    • Exploded view – high-voltage battery cooling system
    • Performing leak test on cooling system for hybrid battery unit AX1
    • Determining mean cell voltage
    • Charging and discharging battery modules
    • Opening hybrid battery unit AX1
    • Removing and installing switching unit for high-voltage battery SX6
    • Removing and installing battery module assembly
    • Removing and installing traction network connector mounting
    • Removing and installing coolant temperature sender 1 for high-voltage battery G898 and coolant temperature sender 2 for high-voltage battery G899
    • Bonding hybrid battery unit AX1
    • Removing and installing battery module 1 J991 / battery module 2 J992
    • Removing and installing battery module 3 J993 / battery module 4 J994
    • Removing and installing battery module 5 J995 / battery module 6 J996
    • Removing and installing battery module 7 J997 / battery module 8 J998
    • Power and control electronics for electric drive
    • Exploded view – power and control electronics for electric drive
    • Exploded view – bracket for power and control electronics for electric drive
    • Removing and installing power and control electronics for electric drive
    • Removing and installing bracket for power and control electronics for electric drive JX1
    • Removing and installing high-voltage system fuse 3 S353
    • Charging unit for high-voltage battery
    • Exploded view – charging unit for high-voltage battery
    • Removing and installing charging unit 1 for high-voltage battery AX4
    • Removing and installing bracket for charging unit 1 for high-voltage battery AX4
    • Electric drive motor
    • Removing and installing three-phase current drive VX54
    • Removing and installing drive motor temperature sender G712
    • Removing and installing drive motor rotor position sender 1 G713
    • High-voltage wiring
    • Overview of fitting locations – high-voltage wires
    • Removing and installing high-voltage wiring harness for high-voltage battery
    • Removing and installing high-voltage wiring harness for drive motor
    • Removing and installing high-voltage wire for power and control electronics for electric drive
    • Removing and installing high-voltage wire for high-voltage heater (PTC)
    • Removing and installing high-voltage wire for electrical air conditioner compressor
    • Charging socket
    • Exploded view – charging socket
    • e-tron charging system
    • USB adapter for e-tron charging system
    • Removing and installing high-voltage battery charging socket 1 UX4
    • De-energising high-voltage system
    • Re-energising high-voltage system
    • Potential equalisation lines
    • General notes – potential equalisation lines
    • Overview of fitting locations – potential equalisation lines
    • Removing and installing potential equalisation lines
    • Engine sound generation
    • Overview of fitting locations – engine sound generation
    • Removing and installing engine sound generator control unit J943
  • Removing and installing actuator 1 for engine sound generator R257

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