Volvo Penta Marine & Industrial (TAD1630G/GE/P/V, TAD1631G/GE, TID162AP, TWD1620G/GH, TWD1630G/GE/P/V, TD164KAE) Workshop Manual

Volvo Penta Marine & Industrial (TAD1630G/GE/P/V, TAD1631G/GE, TID162AP, TWD1620G/GH, TWD1630G/GE/P/V, TD164KAE) Workshop Manual with high-quality graphics and illustrations.

Format: PDF

Pages: 164

Delivery: The download link will instantly be sent to your email after checkout.

Coverage:

• TAD1630G/GE/P/V
• TAD1631G/GE
• TID162AP
• TWD1620G/GH
• TWD1630G/GE/P/V
• TD164KAE

Contents:

• Contents
• General Information
• Tools
  • Special tools
  • Other special equipment
• Engine
• Design and Function
  • Cylinder head
  • Cylinder block
  • Seals
  • Valve mechanism
  • Camshaft
  • Timing gears
  • Crankshaft/pistons
• Service procedures
  • Engine fixture, attaching
  • Compression test
  • Exposing engine body
  • TAD1630/TAD1631
  • TID162/TWD1620/TWD1630/TD164
  • TAD1630/TAD1631/TID162/TWD1630/TD164
  • Cylinder head, removing
  • Cylinder head, disassembling
  • Cylinder head, pressure testing
  • Cylinder head, inspection
  • Cylinder head, face-grinding
  • Valve guides, inspection
  • Valve guides, replacing
  • Valve seats, replacing
  • Valve seats, grinding
  • Valves, grinding
  • Cylinder head, assembling
  • Cylinder head, installation
  • Rocker arm mechanism, reconditioning
  • Valves, adjusting
  • Copper sleeve for injectors, replacing
  • Cylinder liners and pistons, removing
  • Cylinder liners, measurement and inspection
  • Cylinder liners, honing
  • Cylinder liner seats, reconditioning
  • Cylinder block, face-grinding
  • Pistons, checking
  • Pistons, fitting
  • Piston rings, inspection
  • Connecting rods, inspection
  • Pistons, piston rings and connecting rods,
  • assembling
  • Cylinder liners and pistons, fitting
  • Sealant between the fuel injection pump bearing housing
  • and the cylinder block:
  • TAD1630/TID162/TWD1620/TWD1630/TD164KAE
  • TAD1631
  • Seal on output shaft from timing gear to injection pump, replacing:
  • TAD1630/TID162/TWD1620/TWD1630/TD164KAE
  • TAD1631
  • Front sealing ring for coolant pump, replacing
  • Sealant, timing gear cover, replacement
  • Timing gears, removing
  • Intermediate gears, replacing bearing
  • Timing gears, fitting
  • Polygon hub, replacing
  • Sealant, transmission gear casing, replacing
  • Camshaft, checking for wear
  • Camshaft, replacing
  • Camshaft bearings, replacing
  • Main bearings, replacing, all
  • Crank bearings, checking for wear or replacing, all
  • Crankshaft, replacing
  • Crankshaft
  • Inspection
  • Reconditioning
  • Flywheel, checking for warp
  • Flywheel, replacing
  • Ring gear, replacing
  • Flywheel casing, checking for warp
  • Flywheel bearing, replacing
  • Crankshaft seal, rear, replacing
  • Crankshaft seal, front, replacing
  • Sealant, flywheel casing, replacing
• Lubrication system
• Design and Function
  • General
  • Oil cooler
  • Service procedures
  • Lubricating oil pressure, checking
  • Oil filters, replacing
  • Oil cooler, replacing
  • Oil cooler, leakage test
  • Oil pump, replacing
  • Oil pump, reconditioning
• Fuel system
• Design and Function
  • General
  • Fuel filters
  • Injection pump
    • TID162AP/TWD1620G/GH/TWD1630/GE
    • TAD1630P/V/TWD1630P/V/TD164KAE
    • TAD1630G/GE y TAD1631G/GE
  • Smoke limiter TAD1630P/V
  • Feed pump
  • Manual pump
• Instrucciones de reparación
• Service procedures
  • Injection pump, removal
  • Fitting and adjusting the injection pump
  • Injection pump, setting with measuring tool 998 7057
  • Pump coupling shaft, removing
  • Checking and replacing pump coupling laminates
  • Injectors
  • Injectors, replacing
  • Injectors, reconditioning
  • Opening pressure, adjusting
  • Fuel feed pressure, checking
  • Fuel filters, replacing
  • Feed pump, replacing
  • Feed pump, reconditioning
  • Smoke limiter, TAD1630P/V
    • Replacing the diaphragm
  • Fuel system, bleeding
• Intake and exhaust systems
• Design and Function
  • Charge air cooler
  • Turbocharger
  • Air filter
  • Starter heater
  • Exhaust manifold
• Service procedures
  • Boost pressure, checking
  • Rectifying low boost pressure
  • Checking exhaust back pressure
  • Turbocharger, checking bearing clearance
    • Schwitzer S4T and Holset H3B
  • Turbocharger, reconditioning
    • Schwitzer S4T y TAD1630/1631
    • Holset, TID162/TWD1620/TWD1630
  • Measures in case of turbo failure on TAD- engines
  • Turbocharger, replacing/refitting on engine
  • Charge air cooler, checking for leakage,
  • TAD-engines
• Cooling system
• Design and Function
  • General
• Service procedures
  • Coolant pump, replacing
  • Coolant pump, reconditioning
  • Sleeve thermostats, replacing
  • Sleeve thermostats, checking
  • Coolant manifold seals, replacing
  • Coolant
  • Anti-freeze
  • Volume
  • Anti-corrosion additives
  • Checking coolant level
  • Draining the coolant
  • Coolant, filling
  • Coolant temperature too high
  • Coolant temperature too low
  • Temperature gauge, checking
  • Level switch, checking
  • Coolant leakage
  • Radiator and charge air cooler, checking
  • Drive belts, adjusting
  • Cooling system, cleaning
    • Cooling system, pressure-testing
    • Checking pressure-testing device 999 6662
    • Pressure testing
    • Pressure valve, checking
• Electrical system
  • Important
  • Arc welding
  • Starting with auxiliary battery
  • Electronic speed governor, wiring
• Wiring diagrams
• Troubleshooting