VW Golf 7-Speed DSG (0GC) R GmbH Dual-Clutch Gearbox Workshop Manual PDF (Edition 02.2018)

Unlock the full service, repair and overhaul procedures for Volkswagen’s legendary 7-speed DSG (0GC) dual-clutch transmission. This official 2018 VW Golf workshop manual PDF covers:

• Technical Data & Capacities: gear ratios, fill volumes, torque specs

• Safety & Identification: gearbox code locations, start/stop precautions, tow-start notes

• Step-By-Step Repair Groups: clutch, mechatronic unit, bevel box, selector mechanism, gearbox removal/installation

• Hydraulic & Electrical Systems: gear-oil circuit, pump controls, sensor locations

• Final Drive & Differential: gear oil service, seal renewals, bevel-box components
  Packed with exploded-view diagrams, special-tool callouts and factory-accurate tolerances, it’s the definitive guide for professionals and DIYers alike.

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Table of Contents

• Technical data
• Safety information
  • General safety provisions
  • Safety measures when working on vehicles with a start/stop system
  • Notes on tow-starting/towing
  • Safety precautions when using testers and measuring instruments during a road test
• Identification
  • Gearbox identification
• Repair instructions
  • General information
  • Rules for cleanliness
  • General repair instructions
  • Gaskets and seals
  • Nuts and bolts
• Technical data
  • Allocation gearbox – engine
  • Capacities
• Electrical components
  • Overview of fitting locations – electrical components
• Clutch
  • Assembly overview – dual clutch
  • Removing and installing clutch end cover
  • Removing dual clutch
  • Installing dual clutch
• Controls, housing
  • Mechatronic unit
    • Assembly overview – mechatronic unit
    • Removing and installing sump
    • Removing and installing mechatronic unit
  • Bevel box
  • Selector mechanism
  • Removing and installing gearbox
  • Assembly mountings
• Transporting gearbox
• Installing to engine and gearbox support
• Gear oil circuit
  • Assembly overview – gear oil circuit
  • Removing and installing gear oil cooler
  • Removing and installing gear oil filter
  • Removing and installing motor for auxiliary hydraulic pump
• Gear oil
  • Overview of oil drain and inspection plugs
  • Tools for gear oil change
  • Checking gear oil level
  • Draining and filling gear oil
• Gears, shafts
  • Currently, no repairs can be made to gears and shafts
• Final drive – differential
  • Gear oil
    • Checking gear oil level
    • Draining and filling gear oil
  • Oil seals
    • Overview of fitting locations – seals
    • Renewing left oil seal
    • Renewing right oil seal
  • Differential
    • Removing and installing right flange shaft
  • Components of bevel box
    • Assembly overview – components of bevel box
    • Renewing right oil seal
    • Renewing left oil seal
    • Renewing needle bearing for right flange shaft
    • Removing and installing output flange